LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 2009 >> 135i 2D Convertible, Automatic >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System - Repair >> Front Brakes >> 34 11 000 Removing and installing/replacing brake pads on both front disc brakes (Brembo)

34 11 000 Removing and installing/replacing brake pads on both front disc brakes (Brembo)

Special tools required: 

See BRAKES - SPECIAL TOOLS .

IMPORTANT: The brake pad wear sensor must be replaced once it has been removed (brake pad wear sensor loses its retention capability in the brake pad).

Necessary preliminary tasks: 

Release bolts (1) and pull off brake caliper with brake anchor plate towards rear.

IMPORTANT: Tie brake caliper back and do not allow to hang from brake hose.

Installation: 

Tightening torque 34 11 2A, see 34 11 FRONT BRAKE

Fig 1: Identifying Brake Anchor Plate Bolts
G06176027Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: When pressing down piston, note brake fluid level in expansion tank.
Overflowing brake fluid will damage the paintwork.

Turn piston fully back with special tool 34 1 050.

Fig 2: Turning Piston Using Special Tool 34 1 050
G06176028Courtesy of BMW OF NORTH AMERICA, INC.

Pull brake pads (1) off guide pins (2) and remove.

IMPORTANT: Mark any worn brake pads.
In the event of one-sided brake pad wear, do not change brake pads round.

Observe minimum thickness of brake pads  . See BRAKES - TECHNICAL DATA .

Installation: 

Clean brake pads, brake caliper and guide pins.

Do not grease backs of brake pads sleeve.

Brake pads must be correctly seated on guide pins.

Fig 3: Removing Brake Pads
G06176029Courtesy of BMW OF NORTH AMERICA, INC.

Check minimum brake disc thickness:

IMPORTANT: New brake pads may only be installed if the brake disc thickness is greater than or equal to the minimum brake disc thickness  (MIN TH) (not incl. M vehicles). See BRAKES - TECHNICAL DATA .
In the case of M vehicles and perforated brake discs, new brake pads may only be installed if the brake disc thickness is greater than the minimum brake disc thickness  (MIN TH). See BRAKES - TECHNICAL DATA .
NOTE: The minimum brake disc thickness is configured in such a way that it lasts the life of a further set of brake pads (does not apply to M vehicles and perforated brake discs).
IMPORTANT: Do not grease brake pads and guides with anti-squeak paste.

Clean contact surface (1) of brake pistons with brake cleaner.

Fig 5: Identifying Contact Surface Of Brake Piston
G06176031Courtesy of BMW OF NORTH AMERICA, INC.

Replace expanding spring (1).

Fig 6: Identifying Expanding Spring
G06176032Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: After completing work:
  • When installing new brake pads at front and rear axles, brake fluid level must be brought up to "MAX" marking.
  • Fully depress brake pedal several times so that brake pads contact brake discs.
  • Read and comply with notes on braking in new brake discs/brake pads   .
  • When replacing pads, reset CBS display in accordance with factory specification.