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Home >> BMW >> 2008 >> 550i Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 682 (GENERAL ELECTRICAL SYSTEM - REPAIR INSTRUCTIONS - 525i) >> Plug Connection, Terms >> 61 13... Crimping Micro Quadlock System contacts (MQS) >> Special tools required:

Special tools required:

WARNING: This page is about a different car, the 2003 BMW 525i, 2002 BMW 525i, and 2001 BMW 525i. However, it is still accessible from the selected car via links, so may be relevant.

To crimp MQS contacts, use pliers 61 4 321 (1) in conjunction with crimping head 61 4 324 (2) from crimping set 61 4 320.

NOTE: Pliers (1) open automatically as far as they will go when handles are pressed together.
Fig 1: Identifying Pliers 61 4 321 & Crimping Head 61 4 324 (2)
G03128851Courtesy of BMW OF NORTH AMERICA, INC.

Open pliers (1).

Fold up contact carrier (2).

Insert MQS contact (3) in contact carrier (2).

Fold back contact carrier (2).

Fig 2: Inserting MQS Contact In Contact Carrier
G03128852Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Follow procedure for cutting and stripping insulation from cables.

Close pliers (1) one notch.

Insert stripped cable (2).

Close pliers (1) fully.

Fig 3: Inserting Stripped Cable In Pliers
G03128853Courtesy of BMW OF NORTH AMERICA, INC.

Open pliers (1).

Open contact carrier (2) gently and carefully remove MQS contact.

NOTE: Check contact for correct crimping.
Fig 4: Identifying Pliers
G03128854Courtesy of BMW OF NORTH AMERICA, INC.