51 21 180 Removing and installing/replacing cover on outer handle

NOTE: If replacing version with Comfort Access/CA:
In order to avoid Comfort Access malfunction, use only original BMW paints on the cover with electrically non-conducting primer.
New part* (from 09/2005) is provided with electrically non-conducting primer.

Necessary preliminary tasks:

Remove OUTSIDE HANDLE

2-door models:

Remove trim (2).

Lever out trim (1) only to release the FRONT DOOR OUTER HANDLE .

Fig 1: Identifying Trim (2-Door Models)

G04760970

Courtesy of BMW OF NORTH AMERICA, INC.

4-door models:

Refer to "2-door models" above

Fig 2: Identifying Trim (4-Door Models)

G04760971

Courtesy of BMW OF NORTH AMERICA, INC.

NOTE: Protect bore (1) against scratching (risk of corrosion).

Release screw (2).

Installation:

Press cover (3) slightly towards rear when screwing down (gap).

Tightening torque: see 8AZ in 51 21 FRONT DOOR LOCKS

Fig 3: Identifying Cover

G04760979

Courtesy of BMW OF NORTH AMERICA, INC.

Remove stop pad (1).

Fig 4: Removing Stop Pad

G04760980

Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1).

Press mounting (2) back, lever out cover (3) at rear and remove in direction of arrow.

Tightening torque: see 7AZ in 51 21 FRONT DOOR LOCKS

Fig 5: Removing Cover

G04760981

Courtesy of BMW OF NORTH AMERICA, INC.

Installation:

Following parts of cover on outside handle (5) must not be damaged or missing:

Thread
Bridges
Bridges
Screw surface

Fig 6: Identifying Outside Handle, Thread And Bridges
Courtesy of BMW OF NORTH AMERICA, INC.