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Home >> BMW >> 2008 >> 535i Standard >> Repair and Diagnosis >> Collision >> Sealing & Corrosion Protection >> COLLISION - BODY PANEL REPAIR (E60) 535i, 535xi >> Front Side Doors >> 41 51 080 Removing And Installing/Replacing Front Left Or Right Door

41 51 080 Removing And Installing/Replacing Front Left Or Right Door

IMPORTANT: Do not damage adjoining body parts.
Cars with side airbags:
Observe airbag safety regulations. 

The illustrations are schematic representations and are to be applied to the relevant vehicle type.

Open door.

Security version: 

Rear reflector is modified. New component must be trimmed and glued (this is described in the following).

WARNING: Side airbag is installed in door trim panel: Disconnect battery. 

Release screw on connector frame.

Fig 1: Locating Connector Frame Screw
G04726962Courtesy of BMW OF NORTH AMERICA, INC.

Release screws between both hinge elements at top and bottom.

Tightening torque 41 51 1AZ

Fig 2: Locating Screws Between Both Hinge Elements At Top And Bottom
G04726964Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1) on door retainer.

Fig 3: Identifying Door Retainer Screw
G04726963Courtesy of BMW OF NORTH AMERICA, INC.

Unhinge door by moving upwards and placing it on a suitable surface.

Fig 4: Placing Door On Suitable Surface
G04726965Courtesy of BMW OF NORTH AMERICA, INC.

Pull plug connection from door pillar, unlock by pulling out bar and detach.

Installation: 

If necessary, adjust front door.

Fig 5: Pulling Plug Connection From Door Pillar
G04726966Courtesy of BMW OF NORTH AMERICA, INC.

Replacement only: 

Rivet down blind rivet nuts (1) for control unit.

Fig 6: Identifying Control Unit Rivet Nuts
G05503473Courtesy of BMW OF NORTH AMERICA, INC.

Security version: 

Trim grommet (1) on rear reflector rubber housing at edge (2) and glue with window adhesive in same position as standard model.

Fig 7: Identifying Grommet On Rear Reflector Rubber Housing
G05477398Courtesy of BMW OF NORTH AMERICA, INC.