51 21 180 Removing and installing/replacing cover on outside handle

NOTE:

If replacing version with comfort access/CA:

In order to avoid Comfort Access malfunction, use only original BMW paints on the outside handle with electrically non-conducting primer.

New part (from 09/2005) is provided with electrically non-conducting primer.

Necessary preliminary tasks:

2-door Models:

Remove trim (2).

Fig 1: Identifying Trim

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4-door Models:

Remove trim (2).

Fig 2: Identifying Trim For 4-Door Models

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NOTE: Protect bore (1) against scratching (risk of corrosion).

Release screw (2).

Installation:

Press cover (3) slightly towards rear when screwing down (gap).

Tightening torque 51 21 8AZ .

Fig 3: Identifying Cover And Screws

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Remove stop pad (1).

Fig 4: Identifying Stop Pad

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Release screw (1).

Press mounting (2) back, lever out cover (3) at rear and remove in direction of arrow.

Tightening torque 51 21 7AZ .

Fig 5: Pressing Mounting Back

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Installation:

Following parts of cover on outside handle (5) must not be damaged or missing:

Thread
Bridges
Bridges
Screw surface

Fig 6: Identifying Cover On Outside Handle
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