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Cold Start Emission Reduction Strategy Monitoring

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All parameters, that are relevant during the cat heating phase, are monitored by standard monitoring functions:

e.g. MSV80-N51/N52:

STANDARD MONITORING FUNCTIONS - CAT HEATING

Relevant Components during Cat Heating Phase Impact of faulty Component on Cat Heating Parameter
Comp./System Parameter needed for Component Diagnosis Diagnosis during Cat Heating Emission Impact > 1,5xGW Idle Speed Ignition Angle Engine Lambda Transmission Shifting Point Camshaft Position
Secondary Air Secondary Air Mass Enleanment exhaust gas Secondary Air diagnosis Yes Yes, dep. to variant and emission class     X    
Injection Valve Injection time Enleanment lambda_engine < 1 Enleanment lambda_engine > 1 Output stage diagnosis Yes none x x x    
Misfire detection Yes
Fuel supply diagnosis no
Mass Air How Sensor Air Mass - Input for maps Larger overlap, VANOS End position Air mass flew sensor diagnosis Yes none x x x    
Air mass model diagnosis Yes
Fuel supply diagnosis no
Throttle Position Angle Mass Air Flow Power stage, accelerator pedal diagnosis Yes none x x x    
Valvetronic Valve Lift Load-control Valvetronic electrical / mechanical diagnosis Yes none x x x    
Air mass model diagnosis Yes
Phase Sensor (Camshaft) Valve overlap Larger overlap RPM sensor diagnosis Yes none         x
Camshaft Position Actuator Valve overlap Larger overlap Output stage diagnosis Yes none         x
Camshaft position actuator Yes
RPM Sensor Engine Speed Idle speed increase RPM sensor diagnosis Yes none x        
Idle Speed Engine speed EVAP, Camshaft Position Idle speed diagnosis Yes none x       x
CAN-Communication with Transmission CAN-bus Shirting point Timeout CAN-message Yes none x     x  
Coolant temperature Sensor Temperature Input for maps Electrical plausibility Yes Yes x x x x x
Stuck signal no
ECM Signals Calculation Self Check RAM, ROM, W-dog Yes -          
Ignition Ignition angle Optimum retarded ignition Misfire detection Yes Yes, dep. to   x      

Illustration Standard monitoring functions during Cat Heating - Overview 

To fulfill the legal requirements, the monitoring of the idle speed is now extended to the cold start phase. In case of an error, the specific DTC's:

are set. Look at illustration Idle speed control 

During cat heating, it is essential to make sure, that enough thermal energy is applied to the catalyst to heat it up as quick as possible.

Therefore it is target to limit the ignition timing to the earliest possible value during the cat heating phase.

If there would be a demand for more torque and therefore for an advanced ignition timing beyond the limits, the engine would be allowed to stall instead of fulfilling the demand.

The torque limits are calibrated the way that the emissions stay below 1.5 times of the limits.

Fig 1: Control Of Air Mass Torque During Cat Heating
G05357411Courtesy of BMW OF NORTH AMERICA, INC.

Illustration Control of air mass torque during cat heating 

Known System: 

During normal driving, the ignition timing desired torque corresponds to the air mass desired torque, which determines the ignition timing. During the cat heating phase, the cat heating torque is added to the air mass desired torque, resulting in a higher reference air mass torque.

The efficiency, desired torque divided by the reference torque, determines the ignition timing.

New System (BMW-development): 

The earliest possible ignition timing is determined by the limitation of the torque reserve to a minimum value during the cat heating phase. For this, the required minimum cat heating torque is subtracted from the reference air mass torque. The thus reduced efficiency leads to a safe ignition retard and limits the ignition timing during the cat heating measures.

Limitation of ignition timing to the earliest possible ignition timing during the cat heating phase by limitation of torque reserve to the minimum required torque reserve.

Fig 2: Diagram Torque Characteristic Line And Ignition Timing
G05357412Courtesy of BMW OF NORTH AMERICA, INC.

Illustration Diagram torque characteristic line and ignition timing 

The maximum ignition timing after cold start with new BMW method: 

Fig 3: Measuring Data
G05357413Courtesy of BMW OF NORTH AMERICA, INC.

Illustration Measuring Data