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Home >> BMW >> 2007 >> 335i 2D Convertible, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 22 (Clutch - Repair - E90/91) >> 51 Clutch release control >> 21 51 500 Removing and installing or replacing clutch release bearing/lever

21 51 500 Removing and installing or replacing clutch release bearing/lever

WARNING: This page is about a different variant/trim than selected.
NOTE: (transmission removed)

Detach release bearing (1).

Installation: 

Clean all sliding surfaces on clutch release bearing, check for damage and replace if necessary.

Do not  grease clutch release bearing.

Sliding surfaces (2) of clutch release bearing must rest on sliding surfaces (3) of release lever.

Apply a thin coating of grease to sliding surfaces (2) of release bearing.

Grease, refer to BMW Service Operating Fluids .

Fig 1: Detaching Release Bearing
G04725949Courtesy of BMW OF NORTH AMERICA, INC.
CAUTION: New clutch release bearing fitted!
See following graphic.

New clutch release bearing:

Clutch release bearing with moving thrust plate (1).

Swivel motion of thrust plate (1) possible.

Fig 2: Identifying Clutch Release Bearing With Swivel Motion Thrust Plate
G04725950Courtesy of BMW OF NORTH AMERICA, INC.

Previous clutch release bearing:

Clutch release bearing with rigidly positioned thrust plate (1).

Swivel motion of thrust plate (1) not possible.

Fig 3: Identifying Clutch Release Bearing With Rigidly Positioned Thrust Plate
G04725951Courtesy of BMW OF NORTH AMERICA, INC.

Withdraw release lever (4) from spring wire clip (5) and remove.

Installation: 

Clean release lever.

Fig 4: Removing Release Lever From Spring Wire Clip
G04725952Courtesy of BMW OF NORTH AMERICA, INC.

Apply a thin coating of grease to release lever at sliding surfaces (1 and 2) only.

Grease, refer to BMW Service Operating Fluids .

Fig 5: Identifying Grease Area For Release Lever
G04725953Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Check spring wire clip (5) and ball pin (6) for damage and replace if necessary.

Apply a thin coating of grease to ball pin (6).

Grease, refer to BMW Service Operating Fluids .

NOTE: The spring wire clip and ball pin must always be replaced on the S6S 420G transmission.
Fig 6: Identifying Spring Wire Clip And Ball Pin
G04725954Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Do not  grease guide sleeve.

If guide sleeve is greased, the release lever can stick on the guide sleeve.

Clean guide sleeve (7).

Fig 7: Identifying Guide Sleeve
G04725955Courtesy of BMW OF NORTH AMERICA, INC.