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Home >> BMW >> 2007 >> 335i 2D Convertible, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1220 (Rear Axle - Repair - E90) >> 3321 output shafts >> 3321... Pressing output shaft out of drive flange and drawing in (output shaft removed from rear axle final drive)

3321... Pressing output shaft out of drive flange and drawing in (output shaft removed from rear axle final drive)

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WARNING: Risk of injury!
It is not permitted to use the impact screwdriver to press out and draw in the output shaft.
IMPORTANT: Risk of damage!
To avoid damaging the output shaft and adjoining parts, it is essential during the pressing-out process to repeatedly check and if necessary correct the position of the output shaft.
IMPORTANT: To avoid damaging the dust boot, use special tool 33 2 160 33 2 160 WASHER to press out and draw in the output shaft after removing the brake disc.
NOTE: Rounded inside edge of special tool 33 2 160 WASHER must point to drive flange.
Fig 1: Identifying Special Tool (33 2 160)
G04745303Courtesy of BMW OF NORTH AMERICA, INC.

Special tool 33 2 200 

Secure output shaft against falling out.

Screw on special tools 33 2 203, 33 2 207 and 33 2 201 with all wheel bolts to drive flange.

Press output shaft out of drive flange; in so doing, grip basic body 33 2 201 with special tools 33 2 202 and 33 5 070 EXTENSION .

Fig 2: Securing Output Shaft Using Special Tools
G04745304Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: No oil permitted on shaft journal thread!

Lightly oil spline teeth of output shaft.

Insert output shaft into drive flange.

Screw special tool 33 2 205/33 2 206 onto output shaft.

Fig 3: Installing Special Tools 33 2 205/33 2 206 Onto Output Shaft
G04745305Courtesy of BMW OF NORTH AMERICA, INC.

Mount special tool 33 2 201 with three wheel bolts to drive flange.

Draw in output shaft with special tool 33 2 205 up to stop; in so doing, grip basic body 33 2 201 with special tools 33 2 202 and 33 5 070 EXTENSION .

Fig 4: Installing Output Shaft Using Special Tools
G04745306Courtesy of BMW OF NORTH AMERICA, INC.

Special tool 33 2 100 

Secure output shaft against falling out.

Screw on special tools 33 2 111, 33 2 117 and 33 2 116 with all wheel bolts to drive flange.

Press output shaft out of drive flange; in so doing, grip basic body 33 2 116 with special tools 33 2 202 and 33 5 070 EXTENSION .

Fig 5: Securing Output Shaft Using Special Tools
G04745307Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: No oil permitted on shaft journal thread!

Lightly oil spline teeth of output shaft.

Insert output shaft into drive flange.

Screw special tool 33 2 118/33 2 119 onto output shaft.

Fig 6: Installing Special Tool 33 2 118/33 2 119 Onto Output Shaft
G04745308Courtesy of BMW OF NORTH AMERICA, INC.

Mount special tool 33 2 116 with three wheel bolts to drive flange.

Pull in output shaft with special tool 33 2 115 up to stop; in so doing, grip basic body 33 2 116 with special tools 33 2 202 and 33 5 070 EXTENSION .

Fig 7: Installing Output Shaft Using Special Tools
G04745309Courtesy of BMW OF NORTH AMERICA, INC.