41 31 010 Outer Roof Skin Replacement (Version With Slide/Tilt Sunroof)
Read contents of Body, General . See 41 0 CONTENTS OF BODY, GENERAL .
Necessary preliminary tasks:
- Remove and install roofliner . See 51 44 011 REMOVING AND INSTALLING / REPLACING HEADLINER (WITH SLIDE/TILT SUNROOF) .
- Remove and install windshield . See 51 31 000 REMOVING AND INSTALLING / REPLACING WINDSCREEN .
- Remove and install rear window . See 51 31 200 REMOVING AND INSTALLING/REPLACING REAR WINDOW .
- Remove and install sunroof . See 54 12 211 REMOVING AND INSTALLING COMPLETE GLASS SLIDE/TILT SUNROOF (FRAME) .
Following new body parts are required:
- (1) Roof outer skin, slide/tilt sunroof
Open weld spots in area (1).
Open laser weld seams in area (2).
IMPORTANT:
Observe special procedure when opening laser weld seams
. See 41 00... OPENING WELD JOINTS .
Release adhesive areas (layout, see next operation) and remove roof outer skin.
Installation:
Fit new part on body. Fit windshield for positioning.
Laser weld seams are replaced by plug welds.
Seal weld seams with sealing compound.
Apply sealing compound in marked areas.