61 13 Special tools for wiring harness repairs

Special tools required:

12 1 080
61 0 200
61 0 210
61 0 220
61 0 230
61 0 300
61 0 400
61 1 190
61 4 320
61 9 041
61 9 044

Release and press-out tool:

Special tool 61 0 300
Special tool 61 0 400 (MINI N12/N14)

Handling:

Opening Plug Housings And Removing Contacts of different plug systems

Fig 1: Identifying Special Tool (61 0 300) / (61 0 400)

G04727496

Courtesy of BMW OF NORTH AMERICA, INC.

Cutting to length and stripping insulation from cables:

Handling:

Cutting To Length And Stripping Insulation From Cables

Fig 2: Identifying Crimping Tool
Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts):

Special tool 61 4 320
1. Tool without crimping head
2. Crimping head (Stripping Insulation And Cutting Fibre-Optic Cables To Length )
3. Crimping head (Crimping Fibre-Optic Cable Contacts )
4. Crimping head (Crimping MQS Contacts )
5. Crimping head (Crimping MPQ Contacts) )
6. Replacement blade (face-cutting fibre-optic cables)
7. Replacement blade with tool (insulation stripping unit)
8. Universal crimping head
  
  Fig 3: Identifying Special Tool Kit (61 4 320) Components
  Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (large contacts):

Special tool 61 0 200 (crimping set)
Special tool 61 0 210 (matrix set LSK 8)
Special tool 61 0 220 (matrix set SLK 2.8)
Special tool 61 0 230 (matrix set MAK 8 / DFK4)

Fig 4: Identifying Crimping Stop Parts (Large Contacts)

G04727499

Courtesy of BMW OF NORTH AMERICA, INC.

Crimping antenna elbow plugs:

Special tool 61 9 041 (hand crimping tool)
Special tool 61 9 044 (matrix)

Handling:

Antenna elbow plug on radio receiver

Fig 5: Identifying Special Tool (61 9 041) And (61 9 044)
Courtesy of BMW OF NORTH AMERICA, INC.

Repair kit for ignition cables and for crimping fan connector receptacles 4 mm ² :
Special tool 12 1 080

Handling:

Crimping Stop Parts (Contacts)

Fig 6: Identifying Repair Kit (12 1 080)
Courtesy of BMW OF NORTH AMERICA, INC.

Repairing ribbon cables:

Special tool 61 1 190

Handling:

Repairing Ribbon Cables

Fig 7: Identifying Special Tool (61 1 190)
Courtesy of BMW OF NORTH AMERICA, INC.