LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 2006 >> 325i Automatic >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Collision - Body Panel Repair (E90 & E91) >> Support Members >> 41 11 043 Front Left Engine Support Section Replacement

41 11 043 Front Left Engine Support Section Replacement

Read contents of Body, General. 

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Use only approved spot-welding apparatus for repairs.

Place vehicle on straightening bench.

Following new body parts are required:

Mark severance cut (1) in accordance with measurement a and cut engine carrier.

IMPORTANT: Cut outer metal sheet only.

Measurement a=130 mm from front edge of sleeve

Installation: 

Weld in Reinforcing Panels  at all severance cuts.

Fig 2: Identifying Severance Cut Mark And Measurement
G04726796Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in areas (1).

Fig 3: Identifying Weld Joints (1 Of 4)
G04726810Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in areas (1).

Fig 4: Identifying Weld Joints (2 Of 4)
G04726811Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part: 

Mark new part in accordance with severance cut on car and cut.

Open weld joints in areas (1) on both sides.

Open weld joints in area (2).

Detach remainder of reinforcement from engine carrier.

Fig 5: Identifying Weld Joints Of New Part (3 Of 4)
G04726812Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part: 

Open weld joints in areas (1).

Take off holder.

Fig 6: Identifying Weld Joints Of New Part (4 Of 4)
G04726802Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Adjust new part to fit with straightening attachment or universal mount.

Fig 7: Identifying Universal Mount
G04726814Courtesy of BMW OF NORTH AMERICA, INC.

Weld new part in area (1) with additional MAG weld seams.

Fig 8: Identifying MAG Weld Seams
G04726815Courtesy of BMW OF NORTH AMERICA, INC.