LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 2006 >> 325i Automatic >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Collision - Body Panel Repair (E90 & E91) >> 14 Wheels Wells >> 41 14 511 Rear Left Wheel Arch Complete Replacement (Rear Left Side Panel Removed)

41 14 511 Rear Left Wheel Arch Complete Replacement (Rear Left Side Panel Removed)

Read contents of Body, General. 

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Spot-weld bonding is used on this vehicle. Observe specific Procedure. 

Use only approved Spot-Welding Apparatus  for repairs!

Place vehicle on straightening bench.

Following new body parts are required:

Secure door opening at spot-welding flanges with support strut (1).

Fig 2: Identifying Support Strut
G04726831Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cut (1) in accordance with measurement and cut.

IMPORTANT: Cut outer metal sheet only.

Measurement a = approx. 140 mm from roof edge.

Open weld joints in areas (2).

Installation: 

Weld in reinforcement plate at severance cut.

Apply window glass adhesive to cavity acoustic baffles (3).

Fig 3: Identifying Severance Cut Mark, Weld Joint Areas And Cavity Acoustic Baffles
G04726827Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cut (1) in accordance with measurement and cut.

IMPORTANT: Cut outer metal sheet only.

Measurement a = approx. 30 mm from lock striker reinforcement.

Open weld joints in areas (2).

Installation: 

Apply window glass adhesive to cavity acoustic baffle (3).

Fig 4: Identifying Severance Cut Mark, Weld Joint Areas And Cavity Acoustic Baffles
G04726833Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in areas (1).

Installation: 

Weld new components in areas (2) additionally.

Fig 5: Identifying Area For Applying Window Glass Adhesive To Cavity Acoustic Baffle
G04726834Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Rear parcel shelf not shown.

Open weld joints in area (1).

Installation: 

Weld new components in areas (2) additionally.

Fig 6: Identifying Weld Joints And New Component Area (1 Of 2)
G04726835Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Rear parcel shelf not shown.

Open weld joints in area (1).

Installation: 

Weld new components in area (2) additionally.

Fig 7: Identifying Weld Joints And New Component Area (2 Of 2)
G04726836Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part: 

Mark new part in accordance with severance cut on vehicle + 20 mm extra material and cut (1).

Slide new part under weld spot flange in area (3).

Plug weld in areas (2) and (3).

Fig 8: Identifying New Part Cut Mark, Spot Flange Area And Plug Weld Areas
G04726829Courtesy of BMW OF NORTH AMERICA, INC.