18 00 020 Removing and installing/replacing complete exhaust system (N52/N52K/N51)

Special tools required:

WARNING: Scalding hazard!
These tasks should only be carried out on an exhaust system that has cooled down.

IMPORTANT: Removal of the exhaust system must be carried out with the assistance of a second person.

Support exhaust system with jack and special tool 31 2 220 and secure against falling out.

Fig 1: Identifying Special Tool (31 2 220)

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Unscrew nuts.

Installation:

Replace self-locking nuts.

Replace seal.

Tightening torque 18 20 1AZ. Refer to 18 20 EXHAUST SYSTEM SUSPENSION .

Fig 2: Identifying Exhaust Manifold Self-Locking Nuts

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Release bolt and remove bracket (1).

Installation:

Tightening torque 18 20 2AZ. Refer to 18 20 EXHAUST SYSTEM SUSPENSION .

Fig 3: Identifying Muffler Bracket Bolt

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Unfasten screw connection.

Installation:

Tightening torque 18 20 3AZ. Refer to 18 20 EXHAUST SYSTEM SUSPENSION .

Fig 4: Identifying Bracket To Rear Differential Screw

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Unfasten nut.

Installation:

Tightening torque 18 20 4AZ. Refer to 18 20 EXHAUST SYSTEM SUSPENSION .

Fig 5: Identifying Rear Muffler Bracket Nut

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Release screw on right bracket.

Installation:

Tightening torque 18 20 5AZ. Refer to 18 20 EXHAUST SYSTEM SUSPENSION .

Fig 6: Identifying Rear Muffler To Body Screw

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Release bolts along line and remove reinforcement plate (1).

Lower exhaust system and remove.

Fig 7: Identifying Reinforcement Plate

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Installation:

Check exhaust system for leaks.