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Home >> BMW >> 2005 >> 545i Standard >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine - Repair (N62) >> Camshaft >> 11 31 574 Adjusting camshaft timing on right side (N62 / N62TU)

11 31 574 Adjusting camshaft timing on right side (N62 / N62TU)

NOTE:

For Special Tool identification, see ENGINE - SPECIAL TOOLS - 5-SERIES (E60) .

Special Tools Required: 

(Cylinder Bank 1 To 4) 

Necessary Preliminary Tasks: 

NOTE: When slackening screws, grip camshafts at hexagon head.

Slacken screws of exhaust and inlet adjustment unit.

Fig 1: Locating Screws Of Exhaust And Inlet Adjustment Unit
G03269721Courtesy of BMW OF NORTH AMERICA, INC.

Get special tool kit 11 9 460 ready for securing camshafts.

NOTE: Special tool 11 9 461 for securing inlet camshaft.
Special tool 11 9 462 for securing exhaust camshaft.
Special tool 11 9 463 (holder with screw).
Fig 2: Identifying Gauges For Securing Camshafts
G03269722Courtesy of BMW OF NORTH AMERICA, INC.

Place special tool 11 9 461 on inlet camshaft and align inlet camshaft so that special tool 11 9 461 rests without a gap on cylinder head.

Fig 3: Placing Gauge On Inlet Camshaft
G03269723Courtesy of BMW OF NORTH AMERICA, INC.

Fit special tool 11 9 463, secure screw (1) in thread for oil line and tighten down by hand.

Fig 4: View Of Gauge In Thread For Oil Line
G03269724Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: When tightening down screw (1), grip camshaft at hexagon head.

Tighten down screw (1) of inlet adjustment unit.

Tightening torque, refer to 11 36 16AZ in ENGINE - TIGHTENING TORQUES - 545I (4.4L) E60 .

Fig 5: Identifying Screw Of Inlet Adjustment Unit
G03269725Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1), remove special tools 11 9 463 and 11 9 461 from inlet camshaft.

Fig 6: Removing Gauge From Inlet Camshaft
G03269726Courtesy of BMW OF NORTH AMERICA, INC.

Place special tool 11 9 462 on exhaust camshaft and align exhaust camshaft so that special tool 11 9 462 rests without a gap on cylinder head.

Fig 7: Identifying Gauge On Exhaust Camshaft
G03269727Courtesy of BMW OF NORTH AMERICA, INC.

Fit special tool 11 9 463, secure screw (1) in thread for oil line and tighten down by hand.

Fig 8: Securing Screw In Thread For Oil Line
G03269728Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: When tightening down screw (2), grip camshaft at hexagon head.

Tighten down screw (2) of exhaust adjustment unit.

Tightening torque, refer to 11 36 16AZ in ENGINE - TIGHTENING TORQUES - 545I (4.4L) E60 .

Fig 9: Locating Screw Of Exhaust Adjustment Unit
G03269729Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1), remove special tools 11 9 463 and 11 9 462 from exhaust camshaft.

Fig 10: Removing Gauge From Exhaust Camshaft
G03269730Courtesy of BMW OF NORTH AMERICA, INC.

Remove special tool 11 9 190.

Crank engine at central bolt twice in direction of rotation until engine returns to firing TDC position of 1st cylinder.

Secure vibration damper with special tool 11 9 190 in firing TDC position of 1st cylinder.

Fig 11: Removing Plug Mandrel
G03269731Courtesy of BMW OF NORTH AMERICA, INC.

Place special tool 11 9 461 on inlet camshaft and check timing.

NOTE: The timing is correctly adjusted when special tool 11 9 461 rests flat on the cylinder head or protrudes by up to 0.5 mm to the exhaust side.

Remove special tool 11 9 461 from inlet camshaft.

Fig 12: View Of Gauge On Inlet Camshaft
G03269732Courtesy of BMW OF NORTH AMERICA, INC.

Place special tool 11 9 462 on exhaust camshaft and check timing.

NOTE: The timing is correctly adjusted when special tool 11 9 462 rests flat on the cylinder head or protrudes by up to 0.5 mm to the exhaust side.
Fig 13: Securing Gauge On Exhaust Camshaft
G03269733Courtesy of BMW OF NORTH AMERICA, INC.

Remove all special tools.

Assemble engine.