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Home >> BMW >> 2005 >> 545i Standard >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> DISC - 525i, 530i & 545i >> Removal & Installation >> Brake Booster >> Removal & Installation

Removal & Installation

  1. Remove brake master cylinder. See BRAKE MASTER CYLINDER .
  2. Detach locking clip (1) from brake pedal. See Fig 1. Disengage and pull out locking pin. Remove nuts (2).
  3. Remove non-return valve (1) from brake booster. See Fig 2. Carefully pull brake booster (2) out of bulkhead and tilt out.
  4. To install, reverse removal procedure. Replace self-locking nuts and tighten to specification. See TORQUE SPECIFICATIONS .
Fig 1: Detaching Locking Clip From Brake Pedal
G00302333Courtesy of BMW OF NORTH AMERICA, INC.
Fig 2: Removing Brake Booster
G00302334Courtesy of BMW OF NORTH AMERICA, INC.