LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 2005 >> 525i Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 401 (General Electrical System - Repair Instructions) >> Plug Connection Termi >> 61 13... Cutting off, stripping insulation and cutting optical fibres to length >> Special tools required:

Special tools required:

WARNING: This page is about a different car, the 2006 BMW X5, 2005 BMW X5, and 2004 BMW X5. However, it is still accessible from the selected car via links, so may be relevant.

To cut off, strip insulation and cut optical fibres to length, use pliers 61 4 321 (1) in conjunction with crimping head 61 4 322 (2) from crimping set 61 4 320.

NOTE: Pliers (1) open automatically as far as they will go when handles are pressed together.
Fig 1: Identifying Special Tools
G03268927Courtesy of BMW OF NORTH AMERICA, INC.

Cutting optical fibre 

Open pliers (1).

Place optical fibre (2) in cutting device (3).

Close pliers (1) and remove optical fibre (2).

Fig 2: Identifying Special Tools
G03268928Courtesy of BMW OF NORTH AMERICA, INC.

Stripping insulation from optical fibre 

Open pliers (1).

Open lever (2) in direction of arrow.

Fig 3: Identifying Special Tools
G03268929Courtesy of BMW OF NORTH AMERICA, INC.

Slide optical fibre (1) into stripping device (2) until flush at point (3).

Close pliers (4) fully.

Close clamping lever (5) in direction of arrow.

Open pliers (4) by one tooth notch.

Open clamping lever (5) against direction of arrow again and remove optical fibre (1).

NOTE: A stripping replacement blade set is available under number 61 4 327.
Fig 4: Identifying Special Tools
G03268930Courtesy of BMW OF NORTH AMERICA, INC.

Cutting optical fibre to length 

IMPORTANT: The cutting blade must be replaced prior to each cutting of the optical fibre.

Pull pin (1) in direction of arrow.

Fold up blade retaining link (2) in direction of arrow.

Fig 5: Identifying Special Tools
G03268931Courtesy of BMW OF NORTH AMERICA, INC.
WARNING: Risk of injury when changing the blade.

Remove blade (1) and replace.

Installation: 

Make sure blade (1) is correctly seated on locating points (2).

Fig 6: Identifying Special Tools
G03268932Courtesy of BMW OF NORTH AMERICA, INC.

Open pliers (3).

Slide optical fibre (1) into cutting device (2) until insulation of optical fibre (1) butts against clamping device.

Close pliers (3) fully and keep closed.

Remove optical fibre (1).

Fig 7: Identifying Special Tools
G03268933Courtesy of BMW OF NORTH AMERICA, INC.