32 13 060 Removing and installing power steering gear
Seal off pipe connections with plugs.
After installation:
- Fill and bleed hydraulic system, refer to 32 13 006 BLEEDING POWER STEERING UNIT
- Check pipe connections for leaks
- Perform chassis alignment check, refer to 32 00 150 STANDARD CHASSIS / WHEEL ALIGNMENT WITH DIN LOAD or 32 00 155 CHASSIS/WHEEL ALIGNMENT WITHOUT LOAD
- Carry out steering angle sensor adjustment, refer to 61 31 996 CARRY OUT STEERING ANGLE SENSOR ADJUSTMENT
Necessary preliminary tasks:
- Draw off and dispose off hydraulic fluid from fluid reservoir Observe country-specific waste disposal regulations
- Remove front wheels, refer to 36 10 300 REMOVING OR INSTALLING FRONT OR REAR WHEEL
- Remove underbody protective plate, refer to 51 47 490 REMOVING AND INSTALLING/REPLACING FRONT ASSEMBLY UNDERSIDE PROTECTION and 51 47 491 REMOVING AND INSTALLING/REPLACING REAR UNDERBODY PROTECTION
- Remove reinforcement plate, refer to FRONT AXLE SUPPORT
- As shown in illustration, support front axle support with special tool 00 2 030 in conjunction with special tool 31 2 220 and a block of wood. Detach front axle support from engine carrier and carefully lower by approx. 90 to 100 mm.
NOTE: Steering gear remains bolted to front axle support. Return hose of steering gear must not be overstretched when front axle support is lowered.
- Remove tie rod end on both sides from swivel bearing. See 32 21 231 REPLACING LEFT OR RIGHT TIE ROD .
- Remove double joint from power steering gear, refer to 32 31 070 REMOVING AND INSTALLING/REPLACING LOWER SECTION OF STEERING SPINDLE and 32 31 215 REMOVING AND INSTALLING/REPLACING DOUBLE JOINT FOR LOWER STEERING SPINDLE
Unfasten screws.
Installation:
Replace screws and self-locking nuts.
Tightening torque, 32 00 1AZ. Refer to STEERING AND WHEEL ALIGNMENT - TIGHTENING TORQUES .
Check distance between engine carrier and stem of double joint! Refer to 32 13... CHECKING DISTANCE BETWEEN ENGINE CARRIER AND STEM OF DOUBLE JOINT/INSTALLING POWER STEERING GEAR STRAIGHTENED .
Support front axle carrier with workshop jack.
Unscrew left and right bolts.
Lower workshop jack.
Installation:
Check threads for damage; if necessary, repair with Helicoil thread inserts.
Tightening torque, 31 10 1 AZ. Refer to FRONT AXLE - TIGHTENING TORQUES - X5 (4.4I) N62 .
If necessary, remove heat shield from power steering gear. Release banjo bolts.
Version with Servotronic: Disconnect plug connection on Servotronic converter.
Disconnect hydraulic lines from power steering gear.
If necessary, remove hydraulic lines with bracket from power steering gear/front axle carrier.
Remove power steering gear to left side.
Installation:
Replace sealing rings (D).
Make sure hydraulic lines are laid without tension and with sufficient spacing to adjoining components.
Tightening torque, 32 41 3AZ. Refer to STEERING AND WHEEL ALIGNMENT - TIGHTENING TORQUES .