41 34 060 Replacing Outer And Inner Tail Panel Sections

Read contents of Body, General  . See 41 0 CONTENTS OF BODY, GENERAL .

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Spot-weld bonding is used on this vehicle. Observe specific procedure.

Use only approved spot-welding apparatus for repairs!

Following new body parts are required:

• (1) Rear trim
• (2) Rear trim, inner
  Fig 1: Identifying Rear And Inner Trim

  Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in areas (1).

Open brazed joints in areas (2).

Fig 2: Identifying Open Brazed Joints

Courtesy of BMW OF NORTH AMERICA, INC.

Carry over the work step shown symmetrically to the other side of the vehicle.

Open weld joints in areas (1).

Open adhesive bonds in areas (2).

Remove rear trim.

Installation: 

Replace glued connection in areas (2) with plug welding.

Fig 3: Identifying Open Adhesive Bonds Areas

Courtesy of BMW OF NORTH AMERICA, INC.

Carry over the work step shown symmetrically to the other side of the vehicle.

Open weld joints in areas (1).

Fig 4: Identifying Open Weld Joints Area

Courtesy of BMW OF NORTH AMERICA, INC.

Carry over the work step shown symmetrically to the other side of the vehicle.

Open weld joints in areas (1).

Fig 5: Identifying Open Weld Joints Area

Courtesy of BMW OF NORTH AMERICA, INC.

Carry over the work step shown symmetrically to the other side of the vehicle.

Open weld joints in areas (1).

Fig 6: Identifying Open Weld Joints Area

Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Insert inner rear trim (1) at an angle and bring into position.

Adjust lower rear lid section to fit before welding new parts.

Fig 7: Identifying Inner Rear Trim

Courtesy of BMW OF NORTH AMERICA, INC.