41 34 038 Replacing Outer Tail Panel Section

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Read contents of Body, General . See 41 0 CONTENTS OF BODY, GENERAL .

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Spot-weld bonding is used on this vehicle. Observe specific procedure.

Use only approved spot-welding apparatus for repairs!

Following new body parts are required:

(1) Rear trim

Fig 1: Identifying Rear Trim
Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints (1).

Open brazed joints (2).

Fig 2: Identifying Open Brazed Joints

Courtesy of BMW OF NORTH AMERICA, INC.

Carry over the work step shown symmetrically to the other side of the vehicle.

Open weld joints in areas (1).

Open adhesive bonds in areas (2).

Remove rear trim.

Installation:

Replace glued connection in areas (2) with plug welding.

Adjust rear lid lower section to fit before welding.

Fig 3: Identifying Open Adhesive Bonds Areas

Courtesy of BMW OF NORTH AMERICA, INC.