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Home >> BMW >> 2004 >> X5 30i, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 764 (Brakes - Repair) >> 11 Front Brakes >> 34 11 519 Removing and Installing/Replacing Left Or Right Front Brake Caliper

34 11 519 Removing and Installing/Replacing Left Or Right Front Brake Caliper

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IMPORTANT:

The brake pad wear sensor must be replaced once it has been removed (brake pad wear sensor loses its retention capability in the brake pad). 

Necessary preliminary tasks: 

After completing tasks, bleed brake system. See Replacing Fluid in ABS/ASC+T Brake System , Bleeding Brake System with DSC 

Press clutch pedal down to floor and secure with pedal support.

NOTE: The pedal support may only be released when the brake lines are reconnected. This prevents brake fluid from emerging from the expansion tank and air from entering the system when the brake lines are opened.
Fig 1: Locating Brake Pedal Knob
G04726335Courtesy of BMW OF NORTH AMERICA, INC.

Detach retainer (1) from bracket on spring strut in upward direction.

Installation: 

Retainer (1) must be felt and heard to snap into place.

Ensure correct seating in guide.

Fig 2: Detaching Retainer From Bracket On Spring Strut
G04794705Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Grip brake hose at square head (2) so that connecting piece cannot rotate in retaining bracket.

Installation: 

Tightening torque 34 32 1AZ.

Disconnect brake hose from brake line (1).

Fig 3: Identifying Brake Hose And Brake Hose Square Head
G04794706Courtesy of BMW OF NORTH AMERICA, INC.

Detach brake hose from brake caliper (1).

Installation: 

Tightening torque 34 32 2AZ. Refer to 34 32 BRAKE LINES

Fig 4: Identifying Brake Caliper
G04794707Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: First tighten brake hose on brake caliper.
Move wheels into straight-ahead position.
Insert brake hose in bracket and screw onto brake pipe.
Never twist brake hose when installing it and avoid all contact with parts attached rigidly to the body.

Release screws (2).

Installation: 

Tightening torque 34 11 2AZ. See 34 11 FRONT BRAKE .

Detach brake caliper in direction of arrow from swivel bearing.

Fig 5: Pulling Brake Lining Wear Sensor
G04794701Courtesy of BMW OF NORTH AMERICA, INC.