LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 2004 >> X5 30i, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 763 (Rear Axle - Repair) >> 31 Rear Sub-Frame >> 33 31 503 Lowering/Raising Rear Axle Carrier (Special Tool SWZ00-2040)

33 31 503 Lowering/Raising Rear Axle Carrier (Special Tool SWZ00-2040)

WARNING: This page is about a different car, the 2010 BMW X5, 2009 BMW X5, 2008 BMW X5, and 2007 BMW X5. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

WARNING: Danger to life! See 51 71 505 MOUNT SECURING FIXTURE FOR VEHICLE ON LIFTING PLATFORM  to prevent the vehicle from slipping off or tilting down.

Necessary preliminary tasks: 

Version with ride-height control: 

Deactivate and drain air spring/suspension system  . See 37 00 100 DRAINING/FILLING AIR SPRING SYSTEM .

IMPORTANT: Do not use any tools to remove the lower section of the air spring (1).

Tilt lower section of air spring (1) by hand towards front/side.

Installation: 

Press lower section of air spring (1) by hand into wheel carrier until it can be seen and heard to snap into place.

Fig 1: Removing Lower Section Of Air Spring
G04794593Courtesy of BMW OF NORTH AMERICA, INC.

Press clutch pedal down to floor and secure with pedal support.

IMPORTANT: To prevent brake fluid from escaping from the expansion tank when the brake lines are opened, do not remove the pedal support until the brake lines have been reconnected.
Fig 2: Locating Brake Pedal Support Knob
G04726335Courtesy of BMW OF NORTH AMERICA, INC.

Position an oil tray underneath to catch brake fluid.

Release banjo bolts (1), gripping brake hoses (2) at square head in the process.

Disconnect brake hoses (2) and seal off with plugs.

Installation: 

Make sure brake hose is laid without tension and with sufficient spacing to adjoining components.

Tightening torque. See REAR AXLE - TIGHTENING TORQUES .

Fig 3: Identifying Banjo Bolts And Brake Hoses
G04794596Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, position special tool 00 2 040  with a 2nd person helping on workshop jack 00 2 030  .

Insert special tools 33 5 181  and 33 5 182  into corresponding mountings of special tool 00 2 040  .

Lower special tool 33 3 274.

Fig 4: Identifying Special Tools (00 2 040),(00 2 030), (33 5 182) And (00 2 040)
G04794606Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: The jacking points on the left side are shown.

Align special tools 33 5 181  and 33 5 182  to front axle carrier.

Support front axle carrier by operating workshop jack 00 2 030  .

Fig 5: Identifying Special Tools (33 5 181) And (33 5 182)
G04794607Courtesy of BMW OF NORTH AMERICA, INC.

Version with Dynamic Drive: 

Remove underbody panelling (rear section)  . See 51 47 ... REMOVING AND INSTALLING/REPLACING LEFT OR RIGHT UNDERBODY PANELLING .

IMPORTANT: Pay attention to control lines (2) when lowering and raising. Hydraulic lines must not be kinked/tensioned/bent!

1 = Banjo bolts

Fig 6: Identifying Banjo Bolts And Control Lines
G04794599Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Lower rear axle carrier only until such stage that the rubber mounts can be changed.

Remove front and rear compression struts  and carefully lower rear axle carrier approx. 50 mm. See 33 32 153 REMOVING AND INSTALLING/REPLACING FRONT COMPRESSION STRUT  or 33 32 155 REMOVING AND INSTALLING/REPLACING REAR COMPRESSION STRUT .

After installation: 

IMPORTANT: If the pedal support is removed or slips before the brake lines are connected, it will be necessary to bleed the brake system at front and rear!