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Home >> BMW >> 2004 >> X5 30i, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 699 (Front Axle - Repair) >> 31 spring strut >> 31 31 031 Replacing front left or right spring strut shock absorber

31 31 031 Replacing front left or right spring strut shock absorber

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Special tools required: 

See 31 FRONT AXLE

WARNING: Observe the following instructions to avoid any risk of injury by the coil springs.
  1. Prior to each use, check the special tools for defects, modifications and operational reliability.
  2. Damaged/modified special tools must not be used!
  3. No changes or modifications may be made to the special tools!
  4. These special tools are intended solely for the purpose of tightening and relieving cylindrical and tapered suspension springs.
  5. Keep special tools dry, clean and free of grease.
  6. Impact screwdrivers may not be used!
  7. Do not compress coil spring to full extent.
  8. Observe manufacturer's instructions.
NOTE: Read and comply with Information on replacing shock absorbers, see 31 00 ... Information on replacing shock absorbers .

Necessary preliminary tasks: 

Removing: 

Clamp special tool 31 3 341  in vice.

Fit special tools 31 3 382 and 31 3 383 from above on special tool 31 3 341  until locking pins (1) can be felt and heard to snap into place.

Check seating of special tools 31 3 382  and 31 3 383  , correct if necessary.

Fig 1: Locking Pins And Special Tool (31 3 341), (31 3 382) And (31 3 383)
G04787608Courtesy of BMW OF NORTH AMERICA, INC.
WARNING: Coils of coil spring must be located completely in recess of special tools 31 3 382  and 31 3 383  when tensioned!

Compress coil spring until stress on piston rod is relieved.

Clean coil spring to remove coarse contamination and take up with special tools 31 3 382  and 31 3 383  .

Turn spring strut until special tool 31 3 382  rests in indentation (1) of spring strut.

NOTE: In this way, the coil spring rests to optimum effect on special tools 31 3 382  and 31 3 383. 

Compress coil spring until stress on piston rod is relieved.

Fig 2: Special Tools (31 3 382) And (31 3 383)
G04787609Courtesy of BMW OF NORTH AMERICA, INC.

Remove cap.

Release nut with special tool 31 3 210  , grip piston rod if necessary.

Fig 3: Special Tool (31 3 210)
G04787610Courtesy of BMW OF NORTH AMERICA, INC.

Remove support bearing (1), dust sleeve and shim (2).

Remove spring plate (3) with spring pad (4).

Remove spring strut with auxiliary damper, gaiter and lower spring pad sideways from tensioned coil spring.

Fig 4: Spring Plate, Support Bearing And Dust Sleeve And Shim
G04787611Courtesy of BMW OF NORTH AMERICA, INC.

Remove auxiliary damper (1), gaiter (2) and lower spring pad (3).

Assembly: 

Check auxiliary damper (1), gaiter (2) and lower spring pad (3) for damage, replace if necessary.

Attach lower spring pad (3) to spring plate.

Attach auxiliary damper (1) and gaiter (2) to piston rod.

Fig 5: Lower Spring Pad, Auxiliary Damper And Gaiter
G04759590Courtesy of BMW OF NORTH AMERICA, INC.

Insert spring strut in tensioned coil spring and align to end of coil spring using lower spring pad.

Check support bearing (1) and upper spring pad (4) for damage, replace if necessary.

Attach upper spring plate (3) with upper spring pad (4) and shim (2) to piston rod.

Attach support bearing (1) with dust sleeve to piston rod.

Fig 6: Spring Plate, Support Bearing And Dust Sleeve And Shim
G04787611Courtesy of BMW OF NORTH AMERICA, INC.

Replace self-locking nut and screw on as far as possible to avoid damaging the piston rod when relieving tension on the coil spring.

Relieve tension on coil spring slightly.

NOTE: Make sure that lower and upper coils of coil spring rest completely in recess of spring plate.

Tighten down nut with special tool 31 2 210  (grip piston rod in the process).

Tightening torque: 31 31 2AZ, see 31 31 SPRING STRUTS .

Fully relieve tension on coil spring.

Fig 7: Special Tool (31 3 210)
G04787610Courtesy of BMW OF NORTH AMERICA, INC.

After installation: