64 51... Leak-testing evaporator

WARNING: This page is about a different car, the 2013 BMW X5 M, 2012 BMW X5 M, 2011 BMW X5 M, and 2010 BMW X5 M. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required:

WARNING: Comply with the standard national safety regulations on handling nitrogen.
Ensure that employees are advised of how to handle pressurized vessels and nitrogen gas correctly (danger of asphyxiation). For this purpose, follow the notes and instructions in the technical safety specifications available from the gas supplier.

Necessary preliminary tasks:

Remove EXPANSION VALVE .

Replace sealing rings.

Use special tool 00 9 030 to mount sealing rings without damaging them.

Fig 1: Identifying Sealing Rings

Courtesy of BMW OF NORTH AMERICA, INC.

Mount special tool 64 5 125 and retaining clamp (1) with screws of expansion valve.

Tightening torque 64 53 2AZ .

Fig 2: Mounting Special Tool (64 5 125) On Retaining Clamp

Courtesy of BMW OF NORTH AMERICA, INC.

Connect special tool 64 5 121 to special tool 64 5 125 .

Fig 3: Connecting Special Tool (64 5 121) To Special Tool (64 5 125)

Courtesy of BMW OF NORTH AMERICA, INC.

IMPORTANT: Risk of damage: Use only nitrogen pressure bottles with pressure reducers for leak-testing.
Pressures evaporator to 10 bar slowly only. Excessively fast pressurization and pressures in excess of 20 bar may cause damage to the evaporator.

Connect nitrogen pressure bottle with pressure reducer to pressure gauge and then connect to special tool 64 5 121 (connecting hose).

NOTE:

Testing device must be leakproof.
Ambient temperature and temperature of vehicle must not change during the test procedure
Do not move the vehicle during this period

Apply test pressure of 10 bar slowly and close nitrogen pressure bottle.

Check leak-tightness of testing device and of connection to refrigerant line.

Set test pressure of 10 bar is only permitted to drop by 2 bar to 8.5 bar over a test period of 1.5 hours.

If the pressure loss is greater than 1.5 bar, this indicates that there is a leak in the evaporator unit.

WARNING: After leakage check, unscrew special tool 64 5 121slowly from special tool 64 5 125 to reduce pressure.

After leak-testing

Replace sealing rings. Use special tool 00 9 030 to mount sealing rings without damaging them.
Complete heating and air conditioning system
EVACUATE AND FILL HEATING AND AIR CONDITIONING SYSTEM .