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34 11 220 Removing and installing/replacing both front brake discs

Necessary Preliminary Tasks: 

Observe safety instructions on raising the vehicle. Refer to 00 .. ... LIFTING VEHICLE WITH A LIFTING PLATFORM .

Check minimum brake disc thickness:

New brake linings may only be installed if the brake disc thickness is greater than or equal to the minimum brake disc thickness (MIN TH). Refer to BRAKES - TECHNICAL DATA - E60 .

Always replace brake discs in pairs.

If the brake discs are replaced, you must also fit new brake linings.

Fig 1: Measuring Brake Disc Thickness
G00432355Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1), remove brake caliper and tie up.

Installation: 

Tightening torque, refer to 34 11 2AZ in BRAKES - TIGHTENING TORQUES - E60 .

NOTE: Brake hose remains connected. If the brake hose was pulled from the mounting fixture during removal, make sure it is positively attached when installed!
Fig 2: Locating Brake Caliper Retaining Screws
G03270560Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew bolts and take off brake disc.

Installation: 

Tightening torque, refer to 34 11 1AZ in BRAKES - TIGHTENING TORQUES - E60 .

Clean contact surface of brake disc at wheel hub thoroughly; remove traces of corrosion if necessary. Unevenness on contact surface may result in distortion of brake disc!

IMPORTANT: To release brake disc: Do not under any circumstances strike friction ring with a hammer or similar! If necessary, carefully tap on base of brake disc chamber with a rubber mallet.
Fig 3: Removing Brake Disc Bolts
G03270561Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Internally ventilated brake discs are balanced. Never remove or reposition balance clips.
Fig 4: Removing Balance Clips
G03270562Courtesy of BMW OF NORTH AMERICA, INC.