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Home >> BMW >> 2004 >> 545i Automatic >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Body Equipment - Repair >> Roof Trim Panel >> 51 44 011 Removing and installing / replacing headliner (with slide / tilt sunroof)

51 44 011 Removing and installing / replacing headliner (with slide / tilt sunroof)

NOTE:

For Special Tool identification, see SLIDE/TILT SUNROOF & CONVERTIBLE TOP - SPECIAL TOOLS - 5-SERIES (E60) .

Special Tools Required: 

Necessary Preliminary Tasks: 

Version 1: 

Slide floating roofliner (1) behind headliner (3).

Release remaining screws between mounting frame and glass sunroof cover with special tool 54 1 230.

Release screw on mounting for bracket at rear.

Version 2: 

Connect BMW diagnosis system and Service function:

Remaining screws on mounting frame are now accessible and can be released.

Fig 2: Identifying Torx Socket
G03271087Courtesy of BMW OF NORTH AMERICA, INC.

Move seat back of front seat to max. rear position.

Press headliner (1) towards front out of sliding clips (2) and remove towards right rear door.

Fig 3: Aligning Headliner Towards Front
G03271088Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Following parts of headliner (7) must not be damaged or missing:

  1. Mounting for console, front.
  2. Metal nuts for cover frame.
  3. Mounting for console, rear.
  4. Mountings for sliding clips.
  5. Sliding clips (release from roof frame).
  6. Retainers (insert in roof frame).
    Fig 4: Identifying Head Liner Components
    G03271089Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Installation sequence:

  1. Carefully attach headliner at rear.
  2. Secure screw on mounting for bracket.
  3. Screw down screws for sunroof frame.
  4. Screw down grab handles at front on left/right.
  5. Screw down sun visors and counter-supports.
  6. Screw down grab handles at rear on left/right.