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Home >> BMW >> 2004 >> 525i Automatic >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Body Equipment - Repair >> Rear Door Locks, Handles, Fittings >> 51 22 180 Removing and installing/replacing cover on outside handle

51 22 180 Removing and installing/replacing cover on outside handle

NOTE:

If replacing version with Comfort Access/CA: 

In order to avoid Comfort Access malfunction, use only original BMW paints on the outside handle with electrically non-conducting primer.

New part* (from 09/2005) is provided with electrically non-conducting primer.

* Sourcing reference: BMW Parts Service

Necessary preliminary tasks: 

Remove trim (2).

Fig 1: Removing Trim
G03261565Courtesy of BMW OF NORTH AMERICA, INC.
NOTE:

Protect bore (1) against scratching (risk of corrosion).

Release screw (2).

Installation: 

Press cover (3) slightly towards rear when screwing down (gap).

Tightening torque: see 8AZ in 51 22 REAR DOOR LOCKS

Fig 2: Removing Screw
G03261566Courtesy of BMW OF NORTH AMERICA, INC.

Remove stop pad (1).

Fig 3: Removing Stop Pad
G03261567Courtesy of BMW OF NORTH AMERICA, INC.

Loosen screw (1).

Press mounting (2) back, lever out cover (3) at rear and remove in direction of arrow.

Tightening torque: see 7AZ in 51 22 REAR DOOR LOCKS

Fig 4: Loosening Screw
G03261568Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Following parts of cover on outside handle. Exploded View Of (5) must not be damaged or missing:

  1. Thread
  2. Bridges
  3. Bridges
  4. Screw surface
Fig 5: Installing Parts Of Cover On Outside Handle
G03261569Courtesy of BMW OF NORTH AMERICA, INC.