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Home >> BMW >> 2003 >> 745i >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> DISC - 745i, 745Li, 760i & 760Li >> Removal & Installation >> Brake Master Cylinder >> Removal & Installation

Removal & Installation

  1. Remove expansion tank. See EXPANSION TANK .
  2. Remove screw connections of brake lines with Special Tool (32 1 020). See Fig 1. Seal off brake lines and brake master cylinder with plugs, Special Tool (32 1 270).
  3. Remove nuts and remove brake master cylinder from brake booster.
  4. To install, reverse removal procedure. Replace sealing ring in O-form. See Fig 2.
  5. When inserting master brake cylinder in brake booster, make sure pressure rod of brake booster and brake master cylinder lie in a single plane.
  6. Replace self-locking nuts. Tighten to specification. See TORQUE SPECIFICATIONS . Tighten brake lines to specification. See TORQUE SPECIFICATIONS .
  7. Bleed brake system. See BLEEDING BRAKE SYSTEM .
Fig 1: Locating Screw Connections
G00103304Courtesy of BMW OF NORTH AMERICA, INC.
Fig 2: Locating O-Ring
G00103305Courtesy of BMW OF NORTH AMERICA, INC.