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Home >> BMW >> 2003 >> 530i Automatic >> Repair and Diagnosis >> Engine Performance >> Tune-Up >> Engine Electrical System - Repair Instructions >> Starter with mounting >> 12 41 020 Removing and installing/replacing starter motor (M54)

12 41 020 Removing and installing/replacing starter motor (M54)

Follow instructions for disconnecting and connecting battery, refer to 12 00... INSTRUCTIONS FOR DISCONNECTING AND CONNECTING BATTERY .

Disconnect battery negative lead from battery.

Unlock plug (1) from pulse generator for crankshaft and detach.

Fig 1: Disconnecting Plug From Crankshaft Pulse Generator
G03159949Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: For a better overview, this work step is shown on an engine that has been removed.

Release nut (1) and disconnect battery positive leads from starter motor.

Fig 2: Disconnecting Battery Positive Leads From Starter Motor
G03159950Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Tightening torque, refer to 12 41 4AZ in ENGINE ELECTRICAL SYSTEM - TIGHTENING TORQUES .

Release nuts (1).

Fig 3: Removing Starter Motor Lead Nuts
G03159951Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Tightening torque, refer to 12 41 4AZ in ENGINE ELECTRICAL SYSTEM - TIGHTENING TORQUES .

Detach leads (2) from starter motor.

Releasing both starter motor mounting bolts (1) on transmission:

Release starter mounting bolts from transmission output end with a long extension and a universal joint.

Fig 4: Removing Starter Mounting Bolts
G03159952Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Tightening torque, refer to 12 41 1AZ in ENGINE ELECTRICAL SYSTEM - TIGHTENING TORQUES .

Pull starter motor (1) out of transmission flange and remove towards bottom.

Fig 5: Removing Starter Motor
G03159953Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Check starter motor pinion and ring gear for damage.

Fig 6: Checking Starter Motor Pinion And Ring Gear
G03159954Courtesy of BMW OF NORTH AMERICA, INC.