Identifying Special tools Required For Wiring Repairs

WARNING: This page is about a different variant/trim than selected.

61 1 150
61 1 190
61 4 320
61 8 084
61 9 020
61 9 029
61 9 041
61 9 042
61 9 043
61 9 044

Repair ranges I, II, III for vehicle electrical system

Order No.: 81 24 9 408 080
Order No.: 81 24 9 408 300
Order No.: 81 24 9 408 400

Fig 1: Identifying Wiring Harness Repair Kit 61 8 084

Courtesy of BMW OF NORTH AMERICA, INC.

Repair range IV for vehicle electrical system, special tool 61 9 020:

Contents:

Special tool 61 9 041 (hand pliers)
Special tool 61 9 042 (matrix)
Special tool 61 9 043 (wire stripper)
Special tool 61 9 044 (matrix)

Fig 2: Identifying Wiring Harness Repair Kit 61 9 029

Courtesy of BMW OF NORTH AMERICA, INC.

Special tool 61 9 043 (wire stripper with wire cutter) for cutting and stripping wires.

Handling:

Cutting to length and stripping insulating from cables

Fig 3: Identifying Cutting And Wire Stripping Tool 61 9 043

Courtesy of BMW OF NORTH AMERICA, INC.

Special tool 61 9 041 (hand pliers) with special tool 61 9 042 (matrix) for crimping connectors and contact tubes for fan connectors up to a wire cross-section of 2.5 mm2 and for pushing on contact tubes for fan connectors.

Handling:

Crimping stop parts (contacts).

Fan connector for retrofitting/repairs.

Fig 4: Identifying Hand Pliers 61 9 041

Courtesy of BMW OF NORTH AMERICA, INC.

Special tool 61 9 041 (hand pliers) with special tool 61 9 044 (matrix) for crimping cable guide and strain relief device on antenna elbow plug.

Handling:

Antenna elbow plug on radio receiver.

Fig 5: Identifying Hand Pliers 61 9 041 With Matrix For Crimping Cable Guide 61 9 044

Courtesy of BMW OF NORTH AMERICA, INC.

Special tool 61 1 150 (release and pressing-out tool) for:

Releasing Round Plug Housings
Releasing Relay Carriers
Pressing Out Contacts Removing Indicator Lights

Handling:

Opening plug housings and removing contacts of different plug systems

Fig 6: Identifying Releasing And Pressing-Out Tool Kit 61 1 150

Courtesy of BMW OF NORTH AMERICA, INC.

Repair kit for ignition cables and for crimping fan connector receptacles 4 mm²

Handling:

Crimping stop parts (contacts).

Service Information 1 03 89 (037)

Fig 7: Identifying Ignition Cables & Fan Connector Repair Kit

Courtesy of BMW OF NORTH AMERICA, INC.

Special tool 61 4 320 (crimping set with pliers) for:

Cutting to length and stripping insulation from optical fibers
Crimping optical fibers
Crimping MPQ contacts
Crimping MQS contacts

Fig 8: Identifying Crimping Set With Pliers 61 4 320

Courtesy of BMW OF NORTH AMERICA, INC.

Special tool 61 1 190 pliers for insulation displacement connector for repairing ribbon cables.

Handling:

Repairing ribbon cables.

Fig 9: Installing Ribbon Cable Pliers 61 1 190

Courtesy of BMW OF NORTH AMERICA, INC.