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Home >> BMW >> 2002 >> X5 30i, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 34 (General Electrical System - Repair Instructions - X5 (4.6L)) >> Plug connection & terminals >> 61 13 ... Crimping Micro Quadlock System contacts (MQS) >> Procedure

61 13 ... Crimping Micro Quadlock System contacts (MQS): Procedure

WARNING: This page is about a different variant/trim than selected.

To crimp MQS contacts, use pliers 61 4 321 (1) in conjunction with crimping head 61 4 324 (2) from crimping set 61 4 320.

NOTE: Pliers (1) open automatically as far as they will go when handles are pressed together.
Fig 1: Identifying Crimping Set Pliers 61 4 321 & Crimping Head 61 4 325
G03256483Courtesy of BMW OF NORTH AMERICA, INC.

Open pliers (1).

Fold up contact carrier (2).

Insert MQS contact (3) in contact carrier (2).

Fold back contact carrier (2).

Fig 2: Inserting MQS Contact In Contact Carrier
G03256484Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Follow procedure for cutting and stripping insulation from cables.

Close pliers (1) one notch.

Insert stripped cable (2).

Fig 3: Inserting Stripped Cable
G03256485Courtesy of BMW OF NORTH AMERICA, INC.

Close pliers (1) fully.

Open pliers (1).

Open contact carrier (2) gently and carefully remove MQS contact.

NOTE: Check contact for correct crimping.
Fig 4: Removing MQS Contact Carrier
G03256486Courtesy of BMW OF NORTH AMERICA, INC.