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Home >> BMW >> 2002 >> X5 30i, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Engine - Repair Instructions - X5 (4.4L)) >> Intake Manifold >> 11 61 050 Removing and installing intake air manifold (M62) >> Installation

11 61 050 Removing and installing intake air manifold (M62): Installation

WARNING: This page is about a different variant/trim than selected.

Check oil drain for damage.

If necessary, replace oil drain hose and chafe protector.

Ensure it is routed without kinks.

Fig 1: Disconnecting Oil Drain Hose From Rear Cover
G03252130Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, remove vent pipe in intake air manifold:

Remove throttle valve.

Remove covers at front and rear from intake air manifold.

NOTE: Vent pipe is located with a lug (1) and locked with a retaining lug (2) in intake air manifold.

Carefully press retaining lug (2) back and push vent pipe out of bore.

Fig 2: Removing Covers From Intake Air Manifold
G03252131Courtesy of BMW OF NORTH AMERICA, INC.

Remove vent pipe (1).

Replace seal.

Fig 3: Identifying Vent Pipe
G03252132Courtesy of BMW OF NORTH AMERICA, INC.

Insert vent pipe.

Check fixture (1) and lock (2) of vent pipe in intake air manifold.

Replace seals.

Install covers at front and rear.

Fig 4: Checking Fixture (1) And Lock (2) Of Vent Pipe In Intake Air Manifold
G03252133Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: The intake air manifold is vibrationally separated from the cylinder head by decoupling elements and gaskets.
  1. Nut
  2. Decoupling element
  3. Intake air manifold
  4. Seal
    Fig 5: Identifying Intake Air Manifold Decoupling Elements And Seals
    G03252134Courtesy of BMW OF NORTH AMERICA, INC.

Check seals and replace if necessary.

CAUTION: Ensure that seals are correctly seated.
Fig 6: Checking Seals For Correct Seating
G03252135Courtesy of BMW OF NORTH AMERICA, INC.

Fit two decoupling elements on left and right with nuts and do not tighten (i.e. no preload).

Align intake air manifold.

Fit all other decoupling elements with nuts and tighten crosswise from inside to outside.

Tightening torque,

refer to 11 61 1AZ in ENGINE - TIGHTENING TORQUES .

Fig 7: Installing Decoupling Elements
G03252136Courtesy of BMW OF NORTH AMERICA, INC.