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Home >> BMW >> 2002 >> X5 30i, Automatic >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Engine Electrical System - Repair Instructions - X5 (3.0L) >> Switch And Relays >> 12 63 520 Replacing main relay (M62, M54)

12 63 520 Replacing main relay (M62, M54)

Switch off ignition.

Connect DIS Tester.

Detach sealing strips (1).

Fig 1: Detaching Sealing Strips
G03230549Courtesy of BMW OF NORTH AMERICA, INC.

Turn tommy bar through approx. 90°.

Remove cover.

Fig 2: Removing Cover
G03230550Courtesy of BMW OF NORTH AMERICA, INC.

Release lock (1).

Remove air funnel (2) towards top.

Fig 3: Removing Air Funnel
G03230551Courtesy of BMW OF NORTH AMERICA, INC.

Release screws.

Remove cover (1) on control unit box.

Fig 4: Removing Cover On Control Unit Box
G03230552Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Insert fixtures (1) of cover for control unit box in openings (2).

Fig 5: Inserting Fixtures Of Cover For Control Unit Box In Openings
G03230553Courtesy of BMW OF NORTH AMERICA, INC.

Order:

  1. Main relay of Digital Motor Electronics.
  2. Engine fuses of Digital Motor Electronics.
    Fig 6: Identifying Main Relay And Engine Fuses Of Digital Motor Electronics
    G03230554Courtesy of BMW OF NORTH AMERICA, INC.

Notes On Troubleshooting: 

If the starter motor cranks the engine during the starting sequence but the engine fails to fire, then:

  1. Check engine fuses.
  2. If fuses are blown, replace them completely with fuse holder.
  3. Find out why fuses have blown.

    Continue troubleshooting as per DIS instructions.