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Home >> BMW >> 2002 >> 745i >> Repair and Diagnosis >> Engine Performance >> Tune-Up >> Engine Electrical System - Repair Instructions >> Alternator With Drive And Mount >> 12 31 020 Removing and installing or replacing alternator (N62)

12 31 020 Removing and installing or replacing alternator (N62)

Switch off ignition.

Follow instructions for disconnecting and connecting battery. Refer to 12 00... Instructions for disconnecting and connecting battery .

Disconnect and cover battery negative lead.

WARNING: Danger of scalding!
Only perform these tasks on an engine that has cooled down.

Remove radiator. Refer to 17 11 000 REMOVING AND INSTALLING RADIATOR (N62) .

Remove alternator drive belt. Refer to 11 28 010 REPLACING ALTERNATOR DRIVE BELT (N62) .

Remove A/C compressor drive belt. Refer to 11 28 050 REPLACING A/C COMPRESSOR DRIVE BELT WITH TENSIONER (N62/N62TU) .

Release screws on antifriction bearing on left and right of stabilizer bar.

Hydraulic lines on oscillating motor remain connected. Do not release screws on stabilizer link. Remove stabilizer bar with antifriction bearing from threaded pins and secure against falling down.

Release holder from hydraulic lines for power steering.

Hydraulic lines on power steering pump remain connected.

NOTE: For purposes of clarity, the following work steps are shown on the engine after it has been removed.

Release screws and remove guide pulley (1).

Fig 1: Removing Guide Pulley
G03289818Courtesy of BMW OF NORTH AMERICA, INC.

Unlock plug (1) and remove.

Fig 2: Removing Battery Positive Lead From Alternator
G03289819Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew nut (2).

Remove battery positive lead from alternator (3).

Recycling 

A residual quantity of coolant emerges when the alternator is removed from the housing.

Catch and dispose of escaping coolant.

Observe country-specific waste-disposal regulations.

Release screws on alternator (3).

Fig 3: Loosening Alternator Screws
G03289820Courtesy of BMW OF NORTH AMERICA, INC.

Pull out alternator towards front.

Installation:

Replace sealing ring (1) on alternator.

Fig 4: Replacing Alternator Sealing Ring
G03289821Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: If necessary, replace alternator belt pulley. Refer to 12 31... Replacing alternator belt pulley .

Top up coolant. Refer to 17 00 005 DRAINING AND ADDING COOLANT (N62) .

Vent cooling system and check for leaks. Refer to 17 00 039 VENTING COOLING SYSTEM AND CHECKING FOR LEAKS (N62) .