61 13 Special tools for wiring harness repairs

Special Tools Required:

NOTE: For Special tools, refer to SPECIAL TOOLS - 740i & 740iL - E38 .

61 1 150
61 1 190
61 4 320
61 8 084
61 9 020
61 9 029
61 9 041
61 9 042
61 9 043
61 9 044

Repair ranges I, II, III for vehicle electrical system

Order No.: 81 24 9 408 080.
Order No.: 81 24 9 408 300.
Order No.: 81 24 9 408 400.

NOTE: Operating instructions for the special tools contained in these repair ranges, refer to "Tool for wiring harness repair, repair range I, II, III", special tool 61 8 084.

Fig 1: Identifying Special Tool 61 8 084

Repair range IV for vehicle electrical system, special tool 61 9 020:

Contents:

Special tool 61 9 041 (hand pliers).
Special tool 61 9 042 (matrix).
Special tool 61 9 043 (wire stripper).
Special tool 61 9 044 (matrix).
NOTE: Operating instructions for the special tools contained in the this repair range, refer to "repair range IV for vehicle electrical system (Vol. 1 / Vol. 2 / Vol. 3 / Vol. 4)", special tool 61 9 029.

Fig 2: Identifying Special Tool 61 9 029

Special tool 61 9 043 (wire stripper with wire cutter) for cutting and stripping wires.

Handling:

Cutting to length and stripping insulating from cables

Fig 3: Identifying Special Tool 61 9 043 (Wire Stripper With Wire Cutter)

Special tool 61 9 041 (hand pliers) with special tool 61 9 042 (matrix) for crimping connectors and contact tubes for fan connectors up to a wire cross-section of 2.5 mm² and for pushing on contact tubes for fan connectors.

Handling:

Crimping stop parts (contacts).

Fan connector for retrofitting/repairs.

Fig 4: Identifying Special Tool (Hand Pliers)

Special tool 61 9 041 (hand pliers) with special tool 61 9 044 (matrix) for crimping cable guide and strain relief device on antenna elbow plug.

Fig 5: Identifying Special Tool 61 9 041 (Hand Pliers) With Special Tool 61 9 044 (Matrix)

Handling:

Antenna elbow plug on radio receiver.

Special tool 61 1 150 (release and pressing-out tool) for:

releasing round plug housings.
releasing relay carriers.
pressing out contacts.
removing indicator lights.

Handling:

Opening plug housings and removing contacts of different plug systems

Fig 6: Identifying Special Tool 61 1 150

Repair kit for ignition cables and for crimping fan connector receptacles 4 mm² .

Handling:

Crimping stop parts (contacts).

Service Information 1 03 89 (037).

Fig 7: Identifying Repair Kit For Ignition Cables And For Crimping Fan Connector Receptacles

Special tool 61 4 320 (crimping set with pliers) for:

Cutting to length and stripping insulation from optical fibers.
Crimping optical fibers.
Crimping MPQ contacts.
Crimping MQS contacts.

Fig 8: Identifying Special Tool 61 4 320 (Crimping Set With Pliers)

Special tool 61 1 190 pliers for insulation displacement connector for repairing ribbon cables.

Handling:

Repairing ribbon cables.

Fig 9: Identifying Special Tool Pliers For Insulation Displacement Connector For Repairing Ribbon Cables