Warm Processing:

Open rear end of aluminum membrane in cartridge before installing in cartridge oven.

Fig 1: Installing Glue Cartridge In Oven

Heat glue cartridges to 80°C for one hour in oven.

Comply with instructions on gluing windows, refer to 51 31 ... REMOVING WINDSCREEN WITH "ROLL OUT 2000" .

Remove frame (1) from door window.

Should frame (1) in lower area be glued on, frame (1) must be cut through at lower corners (2).

Fig 2: Identifying Frame (1) To Be Cut Through At Lower Corners (2)

Attach fabric adhesive tape to following car parts:

Fig 3: Attaching Fabric Adhesive Tape

Fit straight blade with adjustable roller: On tool and set dimension (X).

Dimension (X) = 16 mm

Fig 4: Identifying Dimension "X"

NOTE: Resharpen knife with machine running.

Carefully insert knife between window guide (1) at top and door window (2).

Run knife blade downwards parallel to door window.

Fig 5: Running Knife Blade Downwards Parallel To Door Window

Fit knife (24 mm blade length) to the tool.

NOTE: Resharpen knife with machine running.

Fig 6: Identifying Knife Blade And Tool

Carefully insert knife at window guide (1) between door frame at top and door window (2).

Run knife blade towards rear parallel to door window up to window cavity.

Fig 7: Inserting Knife At Window Guide (1) Between Door Frame At Top And Door Window (2)

Carefully press out door window.

Cut through glue bead at bottom with scalpel (1) and remove door window.

Fig 8: Removing Door Window

Trim down glue residue in body aperture to a thickness of approx. 0.5 mm.

To avoid paintwork damage, carefully cut off glue residue with scalpel.

Fig 9: Cutting Off Glue Residue With Scalpel

Remove glue tape all around. Clean body aperture with 2-propanol.

CAUTION: To provide long-term corrosion inhibition, damage to paintwork (scratches and large areas of damage) should always be touched up, refer to 51 31 ... REMOVING WINDSCREEN WITH "ROLL OUT 2000" .

CAUTION: The basic filler must have hardened!

Treat rear window in glued area (A) with BMW-approved materials (repair kit), refer to 51 31 ... REMOVING WINDSCREEN WITH "ROLL OUT 2000" .

CAUTION: Note specified ventilation time!

Detach liner (protective strip on adhesive areas) from new insulating material (1).

Insert insulating material (1) in window frame.

Fig 10: Inserting Insulating Material In Window Frame

Only when reusing the door window:

If necessary, remove rest of frame.

Remove fabric adhesive tape and clean door window with 2-propanol.

Using a scalpel, carefully remove glue residue on door window to a thickness of approx. 0.5 mm.

Treat glued area (1) of door window all around with materials approved by BMW (repair kit), refer to 51 31 ... REMOVING WINDSCREEN WITH "ROLL OUT 2000" .

CAUTION: Note specified ventilation time!

Stick on spacers (2).

Dimension (X) = 6 mm.

NOTE: Adapt positions of spacers on door window to conditions of window frame.

Fig 11: Adapting Positions Of Spacers On Door Window To Conditions Of Window Frame

Fit new frame (1).

Fig 12: Installing New Frame

Cut standard nozzle to size.

7 mm.
10_-1 mm.

Fig 13: Cutting Standard Nozzle To Size

NOTE: To apply uniform glue bead, use cartridge pistol, operated with compressed air or electric power.

Fig 14: Applying Uniform Bead

CAUTION: Note expiry date of glue!

If applicable, produce a sample bead before gluing.

Cartridge must be perpendicular to door window.

Shape of glue bead:

A

7 mm.

B

10_-1 mm.

X

3⁺¹ mm.
CAUTION: Apply glue bead promptly and install door window with frame.
Skin forms after 10 minutes.

Fig 15: Identifying Shape Of Glue Bead

Carefully position door window first at bottom (A), align laterally (B) and then install and press into place at top (C).

Fig 16: Carefully Position Door Window First At Bottom (A), Align Laterally (B) And Then Install And Press Into Place At Top (C)

Secure door window in position with fabric adhesive tape (e.g. Tesa).

CAUTION: Remove dirt from residual glue with Sika remover 208 before glue is hard. Do not press door window out again for this purpose. Hardened glue can only be removed by machine.

Assemble car.

Remove fabric adhesive tape after glue has hardened.

NOTE: Leaks are detected by spraying with water under the sealing lips or by using an ultrasonic leak tester and can then be sealed with an appropriate nozzle.