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Home >> BMW >> 2001 >> 325Ci 2D Convertible, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 303 (EXHAUST SYSTEM - REPAIR INSTRUCTIONS - X5 (3.0i)) >> Exhaust System, Complete >> 18 00 020 Removing and installing complete exhaust system (M62, M54)

18 00 020 Removing and installing complete exhaust system (M62, M54)

WARNING: This page is about a different car, the 2003 BMW X5, 2002 BMW X5, and 2001 BMW X5. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Scalding hazard! Only perform these tasks after exhaust system has cooled down. Slacken screws (1) of rear muffler on intermediate muffler.

Installation: 

Tightening torque, (30 N.m).

Fig 1: Removing Screws Of Rear Muffler On Intermediate Muffler
G03255439Courtesy of BMW OF NORTH AMERICA, INC.

Clip cover (1) out of retainers (2).

Fig 2: Removing Retainer Cover
G03255440Courtesy of BMW OF NORTH AMERICA, INC.

Carefully press cover (1) downwards.

Release screws (2) on rubber mount for rear muffler on left and right.

Fig 3: Releasing Screws On Rubber Mount
G03255441Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1) on rubber mount for rear muffler on rear axle carrier on left and right.

NOTE: Rubber mounts are colored differently.

Mixing up the rubber mounts will alter the vibration response of the exhaust system.

Fig 4: Locating Screws On Rubber Mount For Rear Muffler
G03255442Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1) of rear muffler on intermediate muffler and remove both rear mufflers.

Fig 5: Removing Retaining Screws For Rear Mufflers
G03255443Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1) of rubber mounts for intermediate muffler.

Fig 6: Releasing Screws Of Rubber Mounts For Intermediate Muffler
G03255444Courtesy of BMW OF NORTH AMERICA, INC.

M54: 

Release screws (1) on rubber mounts.

Release screws (2) on holder of transmission.

Fig 7: Releasing Screws On Rubber Mounts And Screws On Holder Of Transmission
G03255447Courtesy of BMW OF NORTH AMERICA, INC.
CAUTION: Carry out following work step with a second person.

M54: 

Release screw connections (1) of catalytic converters at exhaust manifolds on left and right and remove exhaust system completely.

Fig 8: Releasing Screw Connections Of Catalytic Converters
G03255449Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Replace self-locking nuts.

Coat threads with CRC copper paste.