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Home >> BMW >> 1997 >> 540i Standard >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Engine Electrical System - Repair Instructions >> Electronic Switching Or Control Unit >> 12 63 520 Replacing master relay (M51, M52, M62)

12 63 520 Replacing master relay (M51, M52, M62)

Switch off ignition.

Fold open locking bracket (1).

Remove rubber gasket (2).

Fig 1: Removing Rubber Gasket
G03152856Courtesy of BMW OF NORTH AMERICA, INC.

Remove retaining clip (3).

Pull filter housing (4) upwards to remove.

Fig 2: Pulling Filter Housing Upwards
G03152857Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew bolts (1).

Tightening torque, refer to 12 90 4AZ in ENGINE ELECTRICAL SYSTEM - TIGHTENING TORQUE .

Fig 3: Identifying Bolts
G03152858Courtesy of BMW OF NORTH AMERICA, INC.

M52, M62:

  1. Master relay in Digital Motor Electronics
  2. Engine fuses for Digital Motor Electronics
Fig 4: Identifying Master Relay In Digital Motor Electronics
G03152859Courtesy of BMW OF NORTH AMERICA, INC.

Notes on troubleshooting: 

  1. If the starter cranks the engine during the starting sequence but the engine fails to fire, check the engine fuses and, if necessary, replace them entirely along with the fuse holder.
  2. Search for cause of melting of fuses.