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Home >> BMW >> 1997 >> 540i Automatic >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Engine Electrical System - Repair Instructions >> Switches and Relays >> 12 63 520 Replacing master relay (M51, M52, M62) >> Notes

12 63 520 Replacing master relay (M51, M52, M62): Notes

Switch off ignition.

Fold open locking bracket (1).

Remove rubber gasket (2).

Fig 1: Removing Rubber Gasket
G03152985Courtesy of BMW OF NORTH AMERICA, INC.

Remove retaining clip (3).

Pull filter housing (4) upwards to remove.

Fig 2: Removing Retaining Clip From Filter Housing
G03152986Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew bolts (1).

Tightening torque, see 12 90 4AZ in ENGINE ELECTRICAL SYSTEM - TIGHTENING TORQUE .

Fig 3: Identifying Filter Housing Bolts
G03152987Courtesy of BMW OF NORTH AMERICA, INC.

M52, M62:

  1. Master relay in Digital Motor Electronics
  2. Engine fuses for Digital Motor Electronics
Fig 4: Identifying Master Relay In Digital Motor Electronics
G03152988Courtesy of BMW OF NORTH AMERICA, INC.

Notes on troubleshooting: 

  1. If the starter cranks the engine during the starting sequence but the engine fails to fire, check the engine fuses and, if necessary, replace them entirely along with the fuse holder.
  2. Search for cause of melting of fuses.

M51:

Remove master relay (1) from Digital Diesel Electronics.