LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 1989 >> 735iL >> Repair and Diagnosis (Single Page) >> Brakes >> Mechanical - Hydraulic >> Disc >> Removal & Installation >> Brake Pads >> Installation

Brake Pads: Installation

  1. Inspect calipers for signs of leakage. Check that piston slides smoothly into caliper. Replace caliper if any faults are found. See BRAKE CALIPER  .
  2. NOTE: Grease contact surfaces on brake caliper at top and bottom.
  3. Clean contact surfaces (1,2) of brake pad tee heads on brake caliper and thinly coat with anti-squeak compound. See Fig 1 .
  4. Clean contact surface (3) of brake pads on brake caliper and thinly coat with anti-squeak compound. See Fig 2 .
  5. Clean hammer head guides on brake caliper holders and coat with a thin layer of anti-squeak compound.
  6. CAUTION: When pressing down piston, note brake fluid level in expansion tank. If it will overflow, draw off some with a syringe dedicated to brake fluid.
  7. Turn piston fully back with special tool 34 1 050. See Fig 3 .
  8. Only clean guide bolts and inspect for damage. Do not grease. Check threads. Replace components as necessary.
  9. NOTE: If the brake lining indicator light came on prior to brake pad replacement, the wear sensor should be replaced.
  10. Insert brake pad wear sensor into cutout in new pad.
  11. Replace plastic plugs.
  12. Check brake fluid level.
  13. Replace wheels and tighten wheel lug bolts to specification. See TORQUE SPECIFICATIONS  .
  14. When installation is complete, pump brake pedal several times to seat pads.
Fig 1: Locating Contact Faces
G00103293Courtesy of BMW OF NORTH AMERICA, INC.
Fig 2: Locating Contact Face Three
G00103294Courtesy of BMW OF NORTH AMERICA, INC.
Fig 3: Forcing Piston Back
G00103291Courtesy of BMW OF NORTH AMERICA, INC.