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Brake Booster: Installation

  1. Offset slots of damper and filter screen by 180° to each other.
  2. If replacing booster check rubber ring between tandem master cylinder and brake booster. See Fig 1 .
  3. Installation is reverse of removal. Tighten brake booster bolts to specification. See TORQUE SPECIFICATIONS  .
  4. Adjust distance of piston rod to firewall to 4.921 inches (125 mm).
  5. Adjust brake pedal. See BRAKE PEDAL HEIGHT  article under ADJUSTMENTS.
  6. Adjust stop light switch. See STOPLIGHT SWITCH  article under ADJUSTMENTS.
  7. Bleed brakes. See BLEEDING BRAKE SYSTEM  .
Fig 1: Locating O-Ring
G00103305Courtesy of BMW OF NORTH AMERICA, INC.