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Differential Bearing Preload

  1. Install INCH lb. torque wrench on companion flange lock nut. Measure total preload of drive pinion gear and ring gear, with seals installed. Compare preload reading with that measured during disassembly. Add 2 INCH lbs. (.23 N.m) for each new drive pinion gear seal.
  2. Preload should meet specifications. If not, perform tooth contact pattern check and adjust total shim thicknesses. After final adjustments or changing shim thicknesses or positions, always verify adjustments with tooth contact pattern check. Install new rear cover gasket, cover and fill with lube oil.
AXLE ASSEMBLY SPECIFICATIONS

Application Specification
Axle Shaft End Play .002-.004" (.05-.10 mm)
Max. Axle Drive
  Flange Runout .006" (.15 mm)
Ring Gear-to-Pinion
  Gear Backlash
    528e .003-.005" (.07-.13 mm)
    All Other Models .002-.004" (.05-.10 mm)
Drive Pinion Gear
  Bearing Preload(1)
    With Oil Seal
      320i 15-29 INCH Lbs. (1.7-3.3 N.m)
      733i 23-38 INCH Lbs. (2.6-4.3 N.m)
    Without Oil Seal
      320i 13-28 INCH Lbs. (1.5-3.2 N.m)
      733i 22-36 INCH Lbs. (2.5-4.1 N.m)
Total Pinion Bearing & Differential Bearing Preload
    With Oil Seal (2) 4-6 INCH Lbs. (.45-.68 N.m)
(1) Not available for 528e.
(2) Greater than drive pinion gear bearing preload.
TIGHTENING SPECIFICATIONS

Application Ft.Lbs. (N.m)
Rear Housing Cover Bolts 31-35 (42-47)
Companion Flange Nut (Minimum)
  320i 111 (150)
  528e 108 (146)
  733i 224 (303)
Drive Flange Cap Bolts 16-17 (22-23)
Drive Flange Nuts 43-49 (58-66)
Axle Shaft Nut
  320i 295-346 (400-469)
  528e 169-188 (229-255)
  733i 289-362 (419-490)
Ring Gear Bolts
  320i 63-74 (85-100)
  528e 36-40 (49-54)
  733i 119-141 (161-191)
Final Drive Mounting Bolts
  320i 60-66 (81-89)
  528e 89 (121)
  733i 101-112 (137-152)