Cylinder Head
- Remove air cleaner, spark plug wire tube and valve cover. Disconnect battery ground cable and drain cooling system. Disconnect fuel line at fuel pump and accelerator linkage.
- Disconnect all fuel and vacuum lines, along with all wiring from injection system and cylinder head. Disconnect accelerator linkage.
- Remove upper front cover. See ENGINE FRONT COVER & OIL SEAL . Bend back lock tabs and remove camshaft sprocket bolts and sprocket. Remove timing chain tensioner plug, spring and piston. Disconnect water hoses at base of intake manifolds.
- Disconnect exhaust pipes. Remove cylinder head bolts and install aligning pins to keep rocker arm shafts from moving. Remove cylinder head.
- To install, reverse removal procedure. Thoroughly clean mating surfaces and install a new gasket with sealer. Tighten bolts to specifications in sequence shown in illustration.NOTE: Tighten bolts in 3 stages. See Tightening Specifications .
Never loosen bolts during tightening sequence; turn only in tightening direction.
- Install camshaft sprocket and timing chain in correct position. See TIMING CHAIN REPLACEMENT . Install valve cover and tighten nuts to specification.
- After installation is complete and engine has run for a short time, shut off and allow to cool to approximately 100°F (38°C). Retighten cylinder head bolts to specification in same sequence.