All Models With Longneck Transmission
- Pull rubber boot up shift lever. Lift up foam rubber ring and small rubber boot. Pry up spring plate, remove pivot pin and shift lever.
- Disconnect accelerator linkage from carburetor and ground strap from transmission. Remove starter. Raise vehicle and support with safety stands.NOTE: Front wheels must be completely off of ground.
- Disconnect exhaust pipe at manifold, center exhaust pipe mounting bracket and remove muffler. Disconnect drive shaft from transmission and tie to parking brake cable tubes.
- Disconnect back-up light switch and speedometer cable at transmission. Remove bolt securing hydraulic system hose bracket to transmission.
- Remove clutch fork return spring. Push back rubber boot on slave cylinder and remove snap ring. Pull slave cylinder out through front and remove push rod.
- Support engine by attaching a hoist and a suitable lifting fixture (BMW 600) to engine. Separate steering idler arm from chassis and turn steering wheel fully to right.
- Push steering linkage and idler arm assembly to rear of vehicle as far as it will go. Turn steering wheel back easily and place idler arm on suspension strut rod.
- Remove clutch inspection cover from transmission and bolts securing transmission to engine. Remove bolt through rubber insulator at transmission crossmember.
- Remove crossmember and lower transmission. Using hoist, raise front of engine. Remove air cleaner. Pull transmission to rear and lower to remove.
- Remove clutch assembly bolts alternately in a criss-cross pattern and remove clutch assembly. To install, reverse removal procedure.
- Use a suitable pilot shaft (BMW 603) to align clutch. Tighten all bolts and nuts to specifications.