Charge Air Cooler, Removing And Installing, 2.9L Engine: Removing
-- Pay attention to the guidelines for clean working conditions. Refer to GUIDELINES FOR CLEAN WORKING CONDITIONS .
-- Remove the front bumper cover. Refer to BUMPER COVER, REMOVING AND INSTALLING .
-- Drain the coolant (refer to COOLANT, DRAINING AND FILLING, 2.9L ENGINE ) and keep the Shop Crane - Drip Tray :VAS 6208 below.
Vehicles with version 2 charge air system:
-- Disconnect the connector -2- for the Charge Air Pressure Sensor -G31-.
-- Loosen the hose clamps -arrows- and remove the air duct pipe -1-.
Vehicles with version 1 charge air system:
-- Loosen the hose clamp -5- for the air duct hose.
Continuation for All Vehicles:
-- Remove the bolts -arrows-.
-- Loosen the hose clamps -2, 3 and 4- and remove the coolant hoses.
-- Remove the bolts -arrows-.
-- Loosen the air duct hose clamp -2-.
-- Disengage the charge air cooler -1- upward and remove toward the rear, at the same time remove the air duct hoses.