FLEXRAY Wire Repair Information
Two-layer wire or unshielded, twisted two-wire lines -1- and -2- with a cross section of 0.35 mm 2 can be used as FlexRay wires.
- The repair may only be performed using the specified wires from the Electronic Parts Information (ETKA).
- Both wires must be the exact same length.
- Mark the repair location with for example yellow insulating tape.
- For repairs on wires pay attention to the same specifications as on repair of a single wire.
Wires with coating:
When twisting together wires -1- and -2- the routing length of dimension -a- = 30 mm must be observed.
While doing so, no section of wire may be greater than dimension -b- = 50 mm without twisting the wires -arrow-.
Condition
- Maximum exposed wire length: dimension -b- = 100 mm.
- Protect the repair area with heat-shrinkable tube. Wrap the exposed wire with water tight insulating tape.
- Position both repaired locations -arrows- at a dimension -a- = 30 mm opposite each other.
- Crimping the wires with the connectors must take place in the same way.
Wires without coating:
When twisting together wires -1- and -2- the routing length of dimension -a- = 20 mm must be observed.
While doing so, no section of wire may be greater than dimension -b- = 40 mm without twisting the wires -arrow-.
Condition