Components With Adhesive Tape, Requirements
Special tools and workshop equipment required
- Wiring Harness Repair Set - Hot Air Blower :VAS 1978/14A
- Adhesive Strip Remover :VAS 6349
- Digital Scale :VAS 231 007
- Squeegee
- Cleaning Cloth
Temperature presets for components with adhesive tape
Condition
- The temperature of the work station, the vehicle, and the components must be at the processing temperature.
- The processing temperature is between 20 °C and 35 °C (68 °F and 95 °F)
Removing components with adhesive tape
There is a risk of damage due to high temperatures.
- Protect adjacent components from heat.
-- Heat up the component to 40 °C (104 °F) before removal using the Hot Air Blower :V.A.G 1416 .
Removing adhesive residue
Condition
- Pay attention to the flash-off time of the adhesive remover of 3 minutes.
-- Remove adhesive residue on the painted side using Adhesive Strip Remover :VAS 6349 , Cleaning Cloth and Adhesive Remover, refer to Electronic Parts Information (ETKA).
Cleaning body-side adhesive surfaces for parts with adhesive tape
Condition
- Adhere to the cleaning solution flash-off time of 10 minutes before installation.
- The adhesive surfaces must be dry.
-- Clean the adhesive surfaces with cleaning solution and a new lint-free Cleaning Cloth.
Installation requirements for components with adhesive tape
Condition
- Remove the protective film on adhesive tape only immediately before installation.
- The paint structure must be complete for painted adhesive surfaces and at least be "ready for installation". Refer to Paint General Information.
If a manual pressing force is specified for the component:
-- Test the manual pressing force using a Digital Scale :VAS 231 007 .
Tip
Example for conversion: 70 N force equal approximately 7 kg (15.43 lbs).
Continuation
Decorative foils and protective films:
-- Spread the decorative foil using a Squeegee to be free of bubbles.
After installation:
-- Remove the application tape at an 180 ° angle.
Continuation for all vehicles
-- Press the component/adhesive tape on firmly along the entire adhesive surface.
-- Carefully check the component for a secure fit.
-- Observe the minimum curing time of 1 hour at the processing temperature.
- If applicable, note the differences in the minimum curing times in the action module of the respective part.
- During the minimum curing time, the vehicle must be resting on a level surface and at the processing temperature.
- Avoid mechanical work that affects the component to be bonded (static and dynamic loads) during the minimum curing time.
Condition
- The minimum curing time must be observed to ensure the vehicle is ready to operate after installation.