Lock Carrier, Removing And Installing, A6 And A7 SPORTBACK: Removing
-- Remove the bumper cover. Refer to BUMPER COVER, REMOVING AND INSTALLING .
-- Remove the headlamps. Refer to HEADLAMP HOUSING, REMOVING AND INSTALLING .
-- Remove the charge air cooler. Refer to CHARGE AIR COOLER, REMOVING AND INSTALLING .
-- Place the Shop Crane - Drip Tray:VAS 6208 underneath.
There is a risk of injury if the radiator fan turns on by itself.
- Disconnect the connectors.
-- Disconnect the radiator fan connector -arrow-.
-- Lift the clamp -1- and remove the lower coolant hose from the radiator.
-- Close the hose couplings with a clean plug from the Engine bung Set:VAS 6122 .
-- Lift the clamps -1 and 2-, remove and free up the coolant connection from the radiator.
-- Close the hose couplings with a clean plug from the Engine bung Set:VAS 6122 .
-- Disconnect the connectors on the lock carrier and free up the wiring harness.
-- Disconnect the washer fluid hose for the headlamp washer system and free it up.
-- Remove the bolts -arrows-, remove the air duct -1-, and unclip the air duct -2-.
-- Release the catches in direction of -arrows- and remove the upper air duct -1-.
Equipment Versions with TDI Engine:
-- Disconnect the connector -1-.
-- Remove the bolts -arrows- and remove the NOx Sensor Control Module -J583- -2-, free it up and place it on the engine.
Continuation:
-- Disconnect the connector -2- for the High Pressure Sensor -G65-.
-- Release the left and right catches in direction of -arrows- disengage the condenser -1- from the radiator and tie up to the side.
-- Free up the latch release cable on the lock carrier.
-- Remove the latch and move it to the side with the release cables connected. Refer to LATCH, REMOVING AND INSTALLING .
-- Release the catch -arrows-, disengage the release cable bracket housing -1- on the lock carrier, and move with connected release cables to the side.
-- Disengage the mounting bracket with the operating lever release cable hook on the lock carrier and move to the side. Refer to MOUNTING BRACKET WITH HOOK OPERATING LEVER RELEASE CABLE, REMOVING AND INSTALLING .
-- Have a second technician hold the lock carrier -2- and remove the bolts -1, 3 and 4-.
-- Remove the lock carrier forward with a second technician.
-- The following components must also be removed if the lock carrier is being replaced:
- Radiator with fan shroud. Refer to RADIATOR, REMOVING AND INSTALLING .
- Connecting Brace. Refer to CONNECTING BRACE, REMOVING AND INSTALLING .
- Bumper carrier. Refer to BUMPER CARRIER, REMOVING AND INSTALLING .