Compression, Checking
Special tools and workshop equipment required
- Spark Plug Removal Tool:3122 B
- Compression Tester Kit:V.A.G 1763
- Compression Tester Kit - Adapter 5A:V.A.G 1381/5A
- Fuel Injection Gauge Kit - Adapter V.A.G 1381/1:V.A.G 1381/1
- Vehicle Diagnostic Tester
Procedure
- Engine oil temperature at least 30 °C.
- Battery voltage minimum 12.5 V.
-- Remove the noise insulation. Refer to OVERVIEW - NOISE INSULATION .
-- Disconnect the connector -arrow- for the FSI fuel injectors in the cylinder head.
-- Remove the ignition coils. Refer to IGNITION COILS, REMOVING AND INSTALLING .
-- Remove the spark plugs with the Spark Plug Removal Tool:3122 B .
-- Disconnect the connector -arrow- for the MPI fuel injectors.
-- Check the compression using the Compression Tester Kit:V.A.G 1763 , Compression Tester Kit - Adapter 1:V.A.G 1381/1 and Compression Tester Kit - Adapter 5A:V.A.G 1381/5A . (Information on using the tester. Refer to the Operating Instructions).
- The help of a second technician is necessary for the following step.
-- Completely depress the gas pedal and operate starter long enough until the tester no longer indicates increase in pressure.
-- Repeat the procedure on each cylinder.
| Compression pressure | bar pressure |
|---|---|
| New | 10.0 to 14.0 |
| Wear limit | 8.0 |
| Maximum difference between cylinders | 3.0 |
TIP
If the test with the Compression Tester Kit:V.A.G 1763 does not lead to a clear result there are two additional tests.
- In addition to the compression test a pressure test can be performed with the Pressure-Loss Tester:VAS 522 001 . The procedure for this is described in the operating instructions for the Pressure-Loss Tester :VAS 522 001 .
- As an additional test the CO2 content in the coolant expansion tank can be measured. A raised CO2 content in the cooling system indicates a leak between the combustion chamber and the cooling system. The CO2 content can be determined using the CO2 Coolant Tester:VAS 531 009 . The procedure for this is described in the operating instructions of the CO2 Coolant Tester :VAS 531 009 .
Assembling
Assemble in the reverse order of removal. Note the following:
-- Install the spark plugs. Refer to OVERVIEW - IGNITION SYSTEM .
-- Install the ignition coils. Refer to IGNITION COILS, REMOVING AND INSTALLING .
-- Delete the DTC memory entries in the engine control module that have occurred during the test using the Vehicle Diagnostic Tester
Tightening Specifications
- Refer to OVERVIEW - NOISE INSULATION .