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Home >> Audi >> 2024 >> S3 Premium Plus >> Repair and Diagnosis >> External Pages >> Different car >> Section 65 (Cylinder Head, VALVETRAIN) >> 15 Cylinder Head, VALVETRAIN >> Cylinder Head >> Cylinder Head, Removing And Installing >> Removing

Cylinder Head, Removing And Installing: Removing

WARNING: This page is about a different car, the 2022 Audi S3, 2022 Audi A3 Quattro, and 2022 Audi A3. However, it is still accessible from the selected car via links, so may be relevant.

-- Drain the coolant. Refer to DRAIN THE COOLANT .

-- Remove the camshafts. Refer to CAMSHAFT, REMOVING AND INSTALLING .

-- Remove the connectors from the bracket and disconnect them, and then free up the wires (example illustration):

Fig 1: Exploded View Of Heated Oxygen Sensor
GWWA24-11137Courtesy of AUDI OF AMERICA, LLC
  1. For the Oxygen Sensor 1 after Catalytic Converter -GX7-
  2. For the Oxygen Sensor 1 before Catalytic Converter -GX10-

-- Remove the bolt -1-, turn the connection in the -direction of the arrow- and remove.

GWWA21-11630Courtesy of AUDI OF AMERICA, LLC

-- Loosen the hose clamp -arrow- and remove the air duct hose.

GWWA21-11583Courtesy of AUDI OF AMERICA, LLC

-- Seal the open lines and connections with clean plugs from the Engine Bung Set: VAS 6122  .

Audi A1 from MY 2018:

Refer to the appropriate service information.

Audi A3 from MY 2021/Q2 from MY 2016/Q3 from MY 2019/TT from MY 2015 with particulate filter:

GWWA26-12314Courtesy of AUDI OF AMERICA, LLC

-- Loosen the hose clamps -2- and remove the hoses.

-- Remove the bolt -1- and free up the control lines (example illustration).

Audi A3 from MY 2021/Q2 from MY 2016/Q3 from MY 2019/TT from MY 2015:

-- Remove the Oxygen Sensor 1 before Catalytic Converter -GX10-. Refer to HEATED OXYGEN SENSOR, REMOVING AND INSTALLING .

GWWA26-12315Courtesy of AUDI OF AMERICA, LLC
CAUTION:

Risk of injury due to flying soot particles.

Irritation and injury to skin and eyes possible.

- Wear protective eyewear.

- Wear safety gloves.

-- Remove the bolt -1- and the screw-type clamp.

-- Loosen the bolt -2- and disengage the catalytic converter upward and push to the side. (Shown with the engine removed.)

Continuation for All Vehicles: 

GWWA24-12175Courtesy of AUDI OF AMERICA, LLC

-- Remove the bolts -arrows- and nuts -1- and remove the heat shield.

-- Remove the front air duct pipe. Refer to FRONT AIR DUCT PIPE, REMOVING AND INSTALLING .

-- Remove the front coolant pipe. Refer to FRONT COOLANT PIPE, REMOVING AND INSTALLING .

-- Lift the clamp -1- and remove the coolant hose.

GWWA19-13407Courtesy of AUDI OF AMERICA, LLC

Vehicles with generator:

GWWA15-12218Courtesy of AUDI OF AMERICA, LLC

-- Disconnect the connectors:

  1. For the Throttle Valve Control Module -GX3-
  2. For the Manifold Absolute Pressure Sensor -G71-

-- Free up the wiring harness and push to the side.

-- Remove the connectors -2 and 3- from the bracket and disconnect.

GWWA15-11643Courtesy of AUDI OF AMERICA, LLC

-- Disconnect the connectors -4 and 5-.

-- Remove the bolts -1- from the bracket.

Vehicles with starter generator:

-- Remove the intake manifold. Refer to INTAKE MANIFOLD, REMOVING AND INSTALLING .

Continuation for All Vehicles: 

GWWA17-11186Courtesy of AUDI OF AMERICA, LLC

-- Disconnect the connectors (example illustration).

2 -

For the Reduced Oil Pressure Switch -F378-

3 -

For the Piston Cooling Nozzle Control Valve -N522-

-- Loosen the hose clamp -1- and remove the rear coolant hose.

GWWA15-11789Courtesy of AUDI OF AMERICA, LLC

-- Free up the coolant hoses.

-- Disconnect the connector -2- for the Engine Coolant Temperature Sensor - G62-.

Vehicles with Secondary Air System:

GWWA26-12371Courtesy of AUDI OF AMERICA, LLC

-- Disconnect the connector -1-.

Continuation for All Vehicles: 

GWWA21-11628Courtesy of AUDI OF AMERICA, LLC

-- Free up the coolant hoses.

-- Remove the bolt -arrow- and push the oil supply line -1- to the side.

Audi A3 from MY 2021:

-- Remove the right drive axle heat shield. Refer to DRIVE AXLE HEAT SHIELD, REMOVING AND INSTALLING .

Continuation for All Vehicles: 

GWWA21-11585Courtesy of AUDI OF AMERICA, LLC

-- Remove the bolts -arrows-, and remove the coolant connection -1- and the oil return line -2-.

-- Disconnect and free up the connector -arrow- for the Charge Air Pressure Control Module -GX34-.

GWWA21-11586Courtesy of AUDI OF AMERICA, LLC

-- Remove the spark plugs with the Spark Plug Removal Tool: 3122 B  .

GWWA28-10143Courtesy of AUDI OF AMERICA, LLC

-- Remove the bolts -arrows-.

Fig 2: Cylinder Head Loosening Sequence
GWWA15-11209Courtesy of AUDI OF AMERICA, LLC

-- Remove the cylinder head bolts using the Socket - XZN 12: T40270  in sequence -1 through 10-.

-- Check if all hose and line connections are loosened.

CAUTION:

Risk of accident due to the heavy weight of the cylinder head.

- A second technician is required for the following work steps.

-- Remove the cylinder head.

-- Lay the cylinder head on a soft surface, such as foam.

-- Seal the open channels of the intake and exhaust tract with clean cloths or with thoroughly cleaned plugs from the Engine Bung Set: VAS 6122  .