Components With Adhesive Tape, Installation Preparation
Temperature presets for components with adhesive tape
Requirement
- The temperature of the work station, the vehicle and the components must have adjusted to the processing temperature.
- The processing temperature is between 20 °C (68 °F) and 35 °C (95 °F).
Removing components with adhesive tape.
There is a risk of damage due to high temperatures.
- Protect adjacent components from heat.
-- Heat up the component to approximately 40 °C (104 °F) before removal, using the Hot Air Blower: V. A. G 1416 .
Removing adhesive residue
Requirement
- Pay attention to the flash-off time of the adhesive remover of 3 minutes.
-- Remove adhesive residue on the painted side using the Adhesive Strip Remover: VAS 6349 , cleaning cloth and adhesive remover. Refer to Electronic Parts Information (ETKA).
Cleaning body-side adhesive surfaces for parts with adhesive tape.
Requirement
- The adhesive surfaces must be free from dust, grease or other contamination.
- Adhere to the cleaning solution flash-off time of 10 minutes before installation.
- The adhesive surfaces must be dry.
-- Clean the adhesive surface with cleaning solution and a new lint-free cleaning cloth.
Installation requirements for components with adhesive tape
Requirement
- Remove the protective film on adhesive tape only immediately before installation.
- Do not perform welding, sanding or polishing procedures in immediate proximity.
- The paint structure must be complete for pained adhesive surfaces and at least be "ready for installation". Refer to Paint General Information.
If a manual pressing on force is given for the component:
-- Test the manual pressing on force using a Digital Scale: VAS 231 007 .
Tip
Example for converison: 70 N force equal approximately 7 kg (15.43 lbs).
Continuation
-- Press on the component/adhesive tape to the entire adhesive surface firmly.
-- Check the components for a secure fit after installation.
-- Comply to the minimum curing time of 60 min at processing temperature.
- Pay attention to possible differences of the minimum curing times in the action module of the respective part.
- During the minimum curing time, the vehicle must be resting at processing temperature on a level surface.
- Do not perform mechanical procedures with impact on the bonded component (dynamic pulsing or static movements) within the minimum curing time.
Requirement
- The minimum curing time must be met, otherwise the vehicle can not be used.